1. 1 SAE AIR5359A Requirements for Registration of Quality Systems to AS9100 Nik Sutton Boeing IDS This briefing contains non technical data reviewed by Export Compliance in log number RBE00166. (assigned IAW PRO-4527)

2. 2 SAE AIR5359A F Discussion Topics: –Purpose of Presentation –What is AIR5359A –Industry History –Fundamentals of AIR5359A –Benefits –Status To-Date –Next Steps –Opportunities for NASA Use

3. 3 SAE AIR5359A F Purpose of Presentation: –Educate the QLF community on additional Aerospace controls of SAE AIR5359A –Provide opportunity for NASA to consider adoption of SAE AIR5359A as part of overall audit methodology

4. 4 SAE AIR5359A F What is SAE AIR5359A? –“Aerospace Information Report” –Developed by Americas Aerospace Quality Group (AAQG), released through SAE –Procedure designed to provide standard requirements for qualification and management of: u Aerospace auditors u Accreditation bodies u Registrars –Establishes requirement for AAQG member companies to provide oversight of Certified Registration Bodies (CRB) process

5. 5 SAE AIR5359A F Industry History –Industry CRB party certification process was not standardized relative to AS9100 aerospace sector –Aerospace companies required more control over CRB registration process –Release of AS9100 caused new certification process to be established for performance of ISO Quality Management System audits –AAQG took initiative to improve controls and ensure Integrity AS9100 Certifications

6. 6 SAE AIR5359A F Fundamentals of AIR5359A: –Assessment of quality systems by CRB’s. –Principles for determining audit content & duration –Reporting and control of nonconformance –Process for recommending registration –Validity period of registration –Minimum standards of qualification and experience for aerospace auditors –Authentication of aerospace auditors

7. 7 SAE AIR5359A F Benefits: –Standardizes requirements in the aerospace industry –Insures industry control over CRB certification –Lowers cost to supply base: u Standardized audit approach u Fewer audits due to industry recognition of audit results –Improves overall audit process due to robust requirements established in document u e.g., aerospace company oversight

8. 8 SAE AIR5359A F Status To-Date: –May 2002 u Industry oversight team kick-off meeting held u Boeing witness of registrar audit of Certification Registration Bodies (CRB) –June 2002 u Team status provided to AAQG u Boeing launched beta test program to identify registration health to new AS9100 and audit process –July 2002 u Completion of draft procedure to manage aerospace company oversight activity –September 2002 u Draft procedure approved by Registrar Management Committee (RMC)

9. 9 Registrar (CRB’s) OEM AIR5359 Section 9.5 OEM Aerospace Company “OEM” Oversight Process Model

10. 10 Aerospace Industry Oversight Process Output Oversight Schedule Annual RMC Report Input OEM Data AB Data Complaint Data Performance Data DecisionsRecords ActionsCriteria AIR9104 AIR 5359 Schedule Compliance Issue Resolution Analyze Data Establish Schedule Conduct Assessments Strengths & Issues Report Assessment Check sheets Complaints Single AAQG Industry Oversight Process Procedure 102

11. 11 Development Timeline May 13, 2002 Team Telecom. Kick off meeting May 14-16, 2002 Boeing conducted Witness of RAB audit of CRB May 31, 2002 Team Telecom. June 4-6, 2002 Status to AAQG Boston Meeting Boeing Beta Test Program June – Aug 2002 July 9-11, 2002 Team face to face Meeting at RAB (Milwaukee) July 19, 2002 Completion of Draft Procedure Sept 16, 2002 Procedure 102 Submitted to RMC Industry Oversight Process Timeline Oversight Team Meeting Jan 2003 Procedure Approved Dec 2002

12. 12 SAE AIR5359A F Next Steps: –December 2002 u Obtain RMC acceptance of draft aerospace company oversight procedure –January 2003 u Team to meet face-to-face to identify further actions

13. 13 SAE AIR5359A F Opportunities for NASA: –NASA can leverage industry-developed and managed process for performance of quality system audits –SAE AIR5359A enables AAQG members to oversee registration process integrity