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Collimation Working Group #127 Collimator Alignment Control IR 7 and 3 Patrick Bestmann06/06/2011
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Overview 1 Introduction 2 Status 3 IR7 & IR3 4 Planning
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Control of the Collimator alignment The alignment of the collimators will be controlled using a dedicated survey train. Strategy is the same as for the initial alignment (local smooting between quadrupoles) Regular control measurements Control of the alignment after exchange of a collimator The alignment deviations can be given to the collimator operation.
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Sensor unit Control unit Battery unit Traction unit
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Digital close range photogrammetry Fast and non contact measurement of the activated collimators Wire offset measurements to detect train position and link the different aquisition volumes. Reliable reference over long distances Concept Quad Collimators
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Survey train The train is based on a combination of close range photogrammetry and streched wire measurements All collimators in IR7 are equipped with additional photogrammetric targets (350) 5 Overlapping wires are installed along the LSS7 as straight reference for the train
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Concept Cameras Targets Wire Sensor Collimator Quad
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AEROEL XLS35-XY laser micrometer as wire measurement system Open sensor configuration Large field of view 35mm Commercial on the market AICON MoveInspect HR Photogrammetric system WYLER Zerotronic Inclination Sensors Sensors
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XLS-35 Micrometer Optical Laser Micrometer Measurement of dark/light transistions Relative position of 2 wires to the reference pin 200Hz aquisition frequency Linearity of ±2.5µm Repeatability of ±2µm
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Sensors MoveInspect HR Commercial Photogrammetric system AICON MoveInspect HR 4 AVT Marlin F-201B Cameras in industrial housing Syncbox Calibration Panel MoveInspect HR software Custom modifications
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Synchronised aquisition; automatic image measurement and calculations We obtain a set of 3D coordinates with identified point groups for collimator and wire sensor systems
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Targets Retro targets are sensitive to radiation Use of non retro targets Production of special aluminium targets whole body made of black matt aluminium with light grey aluminium insert
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Software
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Operation sequence Installation in IR7 (uptream of MCBWV_4R7) Startup and calibration check Visual control of wires and weights Start of Sequencer Autonomous movements and aquisition Online calculation and results in situ Stability tests and aquisition ≈ 100 sec. Operation Video
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Benchmark Test Real size mock-up in 927 Two collimators and 5 reference magnets Setup is measured with a Laser Tracker as reference coordinates for benchmark test Fully independend measurements even with different targets. Precision of reference measurements 0.15mm
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Test mock-up
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LGC Residuals POINT 1 POINT 2 POINT 3 OBSERVE SIGMA CALCULE RESIDU RES (M) (MM) (M) (MM) /SIG LHC____GISP_____6L7_ LHC____MQWA____B6L7S LHC____GISP_____4L7_ 0.47469 0.10 0.47468 -0.00 -0.02 LHC____GISP_____6L7_ LHC____MQWA____B6L7E LHC____GISP_____4L7_ 0.64842 0.10 0.64842 0.00 0.05 LHC____GISP_____6L7_ LHC____TCP_____E6L7C LHC____GISP_____4L7_ 0.91386 0.10 0.91377 -0.09 -0.92 LHC____GISP_____6L7_ LHC____TCP_____E6L7F LHC____GISP_____4L7_ 0.82393 0.10 0.82388 -0.05 -0.52 LHC____GISP_____6L7_ LHC____TCP_____E6L7G LHC____GISP_____4L7_ 0.71828 0.10 0.71826 -0.03 -0.27 LHC____GISP_____6L7_ LHC____TCP_____E6L7H LHC____GISP_____4L7_ 0.82279 0.10 0.82278 -0.01 -0.13 LHC____GISP_____6L7_ LHC____TCP_____E6L7D LHC____GISP_____4L7_ 0.91261 0.10 0.91263 0.02 0.22 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7C LHC____GISP_____4L7_ 0.19867 0.10 0.19864 -0.03 -0.28 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7F LHC____GISP_____4L7_ 0.28869 0.10 0.28866 -0.03 -0.30 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7G LHC____GISP_____4L7_ 0.39342 0.10 0.39339 -0.02 -0.24 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7H LHC____GISP_____4L7_ 0.28817 0.10 0.28815 -0.02 -0.22 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7D LHC____GISP_____4L7_ 0.19825 0.10 0.19824 -0.02 -0.16 LHC____GISP_____6L7_ LHC____MQWA____A5L7E LHC____GISP_____4L7_ 0.57857 0.10 0.57859 0.02 0.17 LHC____GISP_____6L7_ LHC____MQWA____B5L7E LHC____GISP_____4L7_ 0.28824 0.10 0.28825 0.01 0.09 LHC____GISP_____6L7_ LHC____MQWA____B5L7S LHC____GISP_____4L7_ 0.28894 0.10 0.28895 0.01 0.09 LHC____GISP_____6L7_ LHC____MQWA____C5L7E LHC____GISP_____4L7_ 0.28822 0.10 0.28822 0.01 0.09 LHC____GISP_____6L7_ LHC____MQWA____B6L7S LHC____GISP_____4L7_ 0.47468 0.10 0.47468 0.00 0.02 LHC____GISP_____6L7_ LHC____MQWA____B6L7E LHC____GISP_____4L7_ 0.64843 0.10 0.64842 -0.01 -0.05 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7C LHC____GISP_____4L7_ 0.19860 0.10 0.19864 0.04 0.35 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7F LHC____GISP_____4L7_ 0.28863 0.10 0.28866 0.03 0.28 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7G LHC____GISP_____4L7_ 0.39337 0.10 0.39339 0.02 0.21 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7H LHC____GISP_____4L7_ 0.28812 0.10 0.28815 0.03 0.26 LHC____GISP_____6L7_ LHC.B2_TCSG_____6L7D LHC____GISP_____4L7_ 0.19823 0.10 0.19824 0.01 0.10 LHC____GISP_____6L7_ LHC____MQWA____A5L7E LHC____GISP_____4L7_ 0.57861 0.10 0.57859 -0.02 -0.17 LHC____GISP_____6L7_ LHC____MQWA____B5L7E LHC____GISP_____4L7_ 0.28826 0.10 0.28825 -0.01 -0.08 LHC____GISP_____6L7_ LHC____MQWA____B5L7S LHC____GISP_____4L7_ 0.28896 0.10 0.28895 -0.01 -0.09 LHC____GISP_____6L7_ LHC____MQWA____C5L7E LHC____GISP_____4L7_ 0.28823 0.10 0.28822 -0.01 -0.09 RESIDU MOYEN = -0.00 MM : LIMITES DE CONFIANCE A 95.0 = (-0.01, 0.01) ECART-TYPE = 0.03 MM : LIMITES DE CONFIANCE A 95.0 = (0.03, 0.04)
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Test Results: Comparison to theory SIGMA ZERO A POSTERIORI = 0.18061, VALEUR CRITIQUE = (0.66705, 1.33264) POINT X Y Z ID DX DY DZ DCUM OPTION LHC____MQWA____B6L7S 0.07463 2.67950 0.55230 -1 0.0 0.0 0.0 -1.00000 CALA LHC____MQWA____C5L7E 0.26494 24.56889 0.54781 -1 0.0 0.0 0.0 -1.00000 CALA LHC____MQWA____B5L7S 0.26327 19.17045 0.54864 -1 -0.14 0.00 0.0 -1.00000 VXY LHC____MQWA____B5L7E 0.26302 13.77049 0.54904 -1 -0.21 0.00 0.0 -1.00000 VXY LHC____MQWA____A5L7E -0.02799 9.90808 0.42778 -1 -0.25 0.00 0.0 -1.00000 VXY LHC.B2_TCSG_____6L7D 0.35188 7.31930 0.28024 -1 -0.25 0.11 0.0 -1.00000 VXY LHC.B2_TCSG_____6L7H 0.26196 7.31948 0.28246 -1 0.02 -0.03 0.0 -1.00000 VXY LHC.B2_TCSG_____6L7G 0.15668 7.11967 0.28642 -1 -0.18 0.01 0.0 -1.00000 VXY LHC.B2_TCSG_____6L7F 0.26137 6.91947 0.28479 -1 -0.06 0.03 0.0 -1.00000 VXY LHC.B2_TCSG_____6L7C 0.35139 6.91931 0.28254 -1 0.01 0.05 0.0 -1.00000 VXY LHC____TCP_____E6L7D -0.36292 4.93016 0.28785 -1 0.22 0.01 0.0 -1.00000 VXY LHC____TCP_____E6L7H -0.27306 4.93041 0.28767 -1 0.04 -0.02 0.0 -1.00000 VXY LHC____TCP_____E6L7G -0.16854 5.13067 0.28748 -1 -0.03 0.02 0.0 -1.00000 VXY LHC____TCP_____E6L7F -0.27414 5.33040 0.28784 -1 -0.21 -0.00 0.0 -1.00000 VXY LHC____TCP_____E6L7C -0.36409 5.33016 0.28809 -1 -0.16 -0.01 0.0 -1.00000 VXY LHC____MQWA____B6L7E -0.09897 3.44002 0.54708 -1 0.00 0.00 0.0 -1.00000 VXY LHC____GISP_____6L7_ 0.54885 -0.00020 0.70000 -1 -1.15 -0.20 0.0 -1.00000 VXY LHC____GISP_____4L7_ 0.55471 33.41672 0.66808 -1 4.71 -0.15 0.0 -1.00000 VXY
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Test conclusion System repeatability is below 0.1mm Comparison to theory contains the uncertainty of the LTD measurements and the mechanical precision of the exchanged targets. Precision is 0.2mm and already within specs but some optimisation margin can still be used
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TIM Security Some security issues to adress Some known issues from Tim 30*30 TIM security rules with personell in place Access restricted to team members Airflow must be minimized (extraction point of sector 6-7 and 7-8) Working on more advanced mobile control panel
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Status Sensorsystems are running All Subroutines are running Calculation routines beeing finalized Tunnelinstallation IR 7 completed 5 overlapping wires 10 pillars 2x 111 m, 2x 85 m,1x 146 m 350 Optical targets in place and measured IR 3 in preparation
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To do list Finalising Hardware configuration Housing, wireing Transfer from PC to PXI More powerful and less consuming Adding Mobile Control Panel Tests for full system validation ongoing Ready for winter stop 2011/2012 Preparation for IR 3 Installation in long shutdown
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Planning 09/11Hardware finished Programm transferred to PXI 10/11Full validation in mock-up Including all possible configurations 11/11Documentation and Procedures (Installation, Calibration, Operation, RP, Safety) 01/12Installation and measurements in IR7 for 3 days (night shift) Manual measurements of LSS 7 Continious optimisation and developments with core team (C. Charrondiere, T. Feniet, P. Bestmann) and assignment of alternate specialists.
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