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© ABB PP&PS FES Italia October 20, 2015 | Slide 1 Advanced solutions for solar plants Sergio Asenjo, Head of Solar Center of Competence, June 10th 2010
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© ABB Solar COC Spain October 20, 2015 | Slide 2 Photovoltaic plant automation Architecture The system will manage, among traditional automation functions/features: Solar tracking system, when available, for production maximization Performance calculation of the different stages ABB patented Switching System for optimizing inverter efficiency Troubleshooting management of strings Integration of plant security and surveillance system Production automatic reporting system
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© ABB Solar COC Spain October 20, 2015 | Slide 3 Solar standard solution Technology highlights High precision shadowing control algorithm for solar tracking Extensible and scalable solution for any plant size Switching system for optimizing inverter efficiency Performance/efficiency oriented supervision system
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© ABB Solar COC Spain October 20, 2015 | Slide 4 Solar standard solution Technology highlights High precision shadowing control algorithm for solar tracking Shadowing prevention according to tracker dimensions and plant layout Other systems use “backtracking correction”, thus preventing unnecessary movements and efficiency losses
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© ABB Solar COC Spain October 20, 2015 | Slide 5 Solar standard solution Technology highlights High precision shadowing control algorithm for solar tracking ABB algorithm calculates the optimal position modeling panels and tracker structure geometry
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© ABB Solar COC Spain October 20, 2015 | Slide 6 Photovoltaic plant automation Architecture LAN 2 Local Automation Solar Tracker Inverters MV an LV Swicthgears DCS Transformers OPERATOR WORKPLACE Remote Office Internet Remote Access LAN 1 eMail
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© ABB Solar COC Spain October 20, 2015 | Slide 7 Photovoltaic plant automation Function allocation At the DCS level is controlled Solar plant power electronics device controls Optimization - switching Neural networks - intelligent forecast and approximation Alarms and events handling At local automation is performed Trackers Accurate solar tracking algorithm One and two axis movement control implementation Power connection box Power connection box management Current per line current control to detect strings failures
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© ABB Solar COC Spain October 20, 2015 | Slide 8 Supervision & control systems Photovoltaic plant automation Local automation architecture
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© ABB Solar COC Spain October 20, 2015 | Slide 9 Photovoltaic plant automation Operator mimics
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© ABB Solar COC Spain October 20, 2015 | Slide 10 Photovoltaic plant automation Operator mimics
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© ABB Solar COC Spain October 20, 2015 | Slide 11 Solar standard solution Technology highlights Switching System for optimizing inverter efficiency Input power distribution for optimizing inverter efficiency Switching principles: Inverter low performance at low loads Inverter high performance at medium-high loads One inverter working at medium load, better than two inverters working at low load Load balancing among inverters
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© ABB Solar COC Spain October 20, 2015 | Slide 12 Solar standard solution Technology highlights Switching System for optimizing inverter efficiency Low performance High performance
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© ABB Solar COC Spain October 20, 2015 | Slide 13 Photovoltaic plant automation Advanced optimization DCS advanced control functions Operation of the switch over cabinet Optimization based theoretical calculations Neural networks analysis
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© ABB Solar COC Spain October 20, 2015 | Slide 14 Photovoltaic plant automation Advanced optimization Over the Maximum Power Point Tracking algorithm (MPPT) to increase performance in operational points like low sun conditions it has been developed a set of algorithms based on Artificial Neural Networks (ANN) and designed to adapt themselves to the particular conditions of every PV plant
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© ABB Solar COC Spain October 20, 2015 | Slide 15 Solar standard solution Technology highlights Switching system for optimizing inverter efficiency Neuronal Network is an adaptive approximation method to achieve a more accurate calculation of output power in case of switching Working Principle: Two inverters: PI1=I1*V1 ; PI2=I2*V2 Switching all strings to Inverter 1 One inverter; PI=PI1+PI2 (Ideal) One inverter; PI’=PI1’+PI2’ (real)
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© ABB Solar COC Spain October 20, 2015 | Slide 16 Solar standard solution Technology highlights Switching System for optimizing inverter efficiency The difference is in the PV turbine equivalent I-V curve (affected by panel degradation, dirtiness, etc..) Neuronal network learns from real values to get progressively a better PI’
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© ABB Solar COC Spain October 20, 2015 | Slide 17 Solar standard solution Technology highlights Performance/efficiency oriented supervision system Real time plant performance ratio calculation based on: Irradiation Panels strings Inverters Transformers
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© ABB Solar COC Spain October 20, 2015 | Slide 18 New advanced features Oriented to performance Efficiency calculation: For individual elements (strings, trackers, inverters…) For stages For the whole plant To allocate malfunctions in the shortest time Alarms for deviation in real time (alarms) Reports
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© ABB Solar COC Spain October 20, 2015 | Slide 19 Stages for performance Calculations Modules Efficiency Tracking Efficiency Cabling efficiency Inverters and Swicthing Efficiency Trasnformers efficiency Irradiation Temperature Strings Inverters Inverters output Modules Characteristics Tracking - Perfect - Optimal distribution Inverter characteristics Swicthing scheme Transformers characteristics Real Position String Tracker Inverters Transformer Trafo Counter DC cable Design charactericits DC field A V A V A V A V
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© ABB Solar COC Spain October 20, 2015 | Slide 20 Real performance Devices for measuring Measurements devices: Weather station Pyranometers Reference cells Inclinometers Strings measurements Inverters measurement Input DC Output ac Transformers Electrical metering
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© ABB Solar COC Spain October 20, 2015 | Slide 21 Theoretical performance Calculation methods Equipment characteristics Modules behavior Tracking models Perfect Optimal Cabling design Switching, inverter curves Transformers performance curves Control system strategy and features PLCs, SCADA, Databases
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© ABB Solar COC Spain October 20, 2015 | Slide 22 Energy balance reports 18/12/2009 Modules PlantLíneStringRadiation Output Measured Output CalculatedEff. MeasuredEff. CalculatedRatio P1P1-L1P1-L1-S18 KWh1,2 KWh1,22 KWh14%14,5%96,6% P1-L1-S28 KWh1,2 KWh1,22 KWh14%14,5%96,6 % P1-L1-S38 KWh1,2 KWh1,22 KWh14%14,5%96,6 % P1-L124 KWh3,6 KWh3,66 Kwh14%14,5%96,6 % P1-L2P1-L2-S18 KWh1,2 KWh1,22 KWh14%14,5%96,6 % P1-L2-S28 KWh0,9 KWh1,22 KWh11,25%14,5%77,58% P1-L2-S38 KWh1,2 KWh1,22 KWh14%14,5%96,6% P1-L224 KWh3,3 KWh3,66 Kwh12,5%14,5%90,26% P1--48 KWh6,9 KWh7,32 Kwh13,78%14,5%93,52% P2P2-L1P2-L1-S18 KWh1,2 KWh1,22 KWh14%14,5%96,6 % P2-L1-S28 KWh1,2 KWh1,22 KWh14%14,5%96,6 % P2-L1-S38 KWh1,1 KWh1,22 KWh13%14,5%90,11 % P2-L124 KWh3,5 KWh3,66 Kwh13,64%14,5%94,35% P2--24 KWh3,5 KWh3,66 Kwh13,64%14,5%94,35% Summary-- 72 KWh10,4 KWh10,98 Kwh13,71%14,5%93,80%
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© ABB Solar COC Spain October 20, 2015 | Slide 23 Production increase. Nubosidad Wind position. Production in normal conditions Production during high wind Hail Position Production in normal conditions Production during hail situation. ABB system optimization Automatic Switching system during hail and high wind
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© ABB Solar COC Spain October 20, 2015 | Slide 24 Dawn Cloudiness Dawn - nightfallr Red color area production increase ABB system optimization Automatic Switching system in dawn, nightfall and clouds
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© ABB Solar COC Spain October 20, 2015 | Slide 25 Solar standard solution Technology improvements Performance/efficiency increased by 0,8% to 2,5% Production increased during the whole day, starting earlier and shutting off later.
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© ABB Solar COC Spain October 20, 2015 | Slide 26 Photovoltaical power plant (PV) Reference plant
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© ABB Solar COC Spain October 20, 2015 | Slide 27
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