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Published byNoah Jacobs Modified over 9 years ago
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Steven Jorgensen Chani Martin
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Motor Characteristics Stall torque – Maximum Torque output with 0 rotational speed. Stall Current – Current drawn at stall torque Free Speed – Fastest Free spin of the motor with 0 load. Motor Power- Mechanical power motor has.
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Motor Curve Demonstration Look and explain F-P Motor Curve here Show Graphical Representation Stall Torque Stall Current Free Speed Maximum Power
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Designing Around Motor Specifications Calculate Power Requirement Select Appropriate Motor Find the Working Torque and Apply Gear Ratio Calculate Effective(Actual) Gear Ratio Calculate Effective (Actual) Power Output
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FRC Problem Lift a 5lb Ball 7ft in the Air within 6 seconds
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Step 1: Power Requirement Power = Torque * Angular Velocity P = Τω = (69N-m)(0.393rad/s) = 27.117 Watts Arm Parallel to Ground requires most torque
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Step 2: Select Appropriate Motor Maximum Available Power for 2010 Motors CIM (337 Watts at 2655rpm, 172oz-in) Fisher Price (185 Watts) Denso (22 Watts) Mabuchi Motor (30 Watts)
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Step 3: Working Torque w/ Gear Ratio Gear Ratios – Transmit Loads at the Gear’s Teeth F-P Stall Torque = 63.4 oz-in Design around 20%-50% of stall torque so that gear ratio reflects a torque load on the motor that is near max power. 45% Stall Torque = 28.98oz-in 630 oz-in / 28.98 oz-in = 21.74:1 Gear Ratio With this Gear Ratio F-P motor only experiences 28.98oz-in of load
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Step 4: Effective Gear Ratio Effective Gear Ratio = Motor Power * Total Component Efficiency Each Gearing Stage Loses 10% Efficiency Two Stages (7:1 to 4:1) 7*90% * 4 * 90% = 22.68:1 Effective Gear Ratio
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Step 5: Effective Power F-P Motor Experiences 28.98 oz-in Refer to Motor Curve to find Power Output of F-P motor at this torque input. Power @ 28.98 oz-in Torque = 180 Watts Effective Power = Motor Power * Efficiency E.P = Motor Power * (Gear Ratio Efficiency) * (Motor Efficiency) E.P. = 180 * (0.9*0.9) * (0.5) = 72.9 Watts Lifting Ball only requires 27.11 Watts
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Conclusion Power Requirement 27.11 Watts Select Appropriate Motor F-P motor (190 Watts Available) Working Torque 28.98 oz-in Working Torque. Needs 21.74 GR Calculate Effective(Actual) Gear Ratio 22.68 G.R. After Efficiency Loss Calculate Effective (Actual) Power Output 71.9 Watts Available after Efficiency Loss
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