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CAMLESS ENGINES
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Introduction CAMS Control the breathing channels (valves) of an IC engine Connected to camshaft which is operated by crankshaft Cams push open valves at proper time & guide their closure But they are inflexible except VTEC & VVT-I Engineers could not vary timing, lift & duration of valve opening infinitely
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CAMLESS ENGINES Eliminated mechanical linkages Could provide infinite variation of valve parameters It can make engines clean, efficient & responsive
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Working of conventional engines
The crankshaft turns camshaft which operates valves by mechanism as in figure Spring brings back valve to initial position Timing of engine valves depends on shape of cams
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Conventional engine valves
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Engineers must design cams in the development stages
This design compromises b/n engine power & fuel efficiency Considering this compromise automobile companies brought variable valve timing mechanisms But is effects were limited
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Camless engines overview
Main sensors - Engine load sensor Exhaust gas sensor Valve position sensor Engine speed sensor ELECTRONIC CONTROL UNIT SENSORS ACTUATORS
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Sensors sense parameters & send signals to ECU
ECU contains microprocessors with associated software This ECU controls the actuators to work according to requirements
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Actuators It is a electro-hydraulic camless valve train (ECV)
Uses elastic property of compressed hydraulic fluid which acts like a liquid spring, accelerates & decelerates the valves
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Hydraulic pendulum Involves conversion of PE to KE and back to PE with minimum energy loss During acceleration of valves PE is converted to KE During deceleration of valve energy of moving valve is returned to fluid
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Detailed view of Hydraulic Pendulum
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Operation of hydraulic pendulum
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Lift, timing & duration of valve opening is varied by controlling solenoid valves
This is done by ECU when signals are sent from the sensors
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Modifier Rod Used to impart Unequal lift to the paired valves
Zero motion to any valve
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Modifier Rod Operation
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Advantages Offers continuously variable & independent control of all aspects of valve motion - lift, operation duration, event of opening ECV system can control valve velocity, valve acceleration and deceleration
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Resultant Advantages Better fuel economy- 7 to 10 % increase
Higher torque & power- 10 to 15 % increase Lower exhaust emissions- EGR system is eliminated since EGR effect occurs on its own & thus reduces NOx emissions Reduction in size & weight
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Disadvantages Opening & closing of valves requires some power-
Electromechanical- alternator Electrohydraulic- accumulator Sophisticated electronic control required for gentle seating of valves Current solenoids cannot run at high rpms; Hidden cost of microprocessor & software controls
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Conclusion Even though some disadvantages are present, we can expect electrohydraulic & electromechanical valves to replace the conventional camshaft technology.
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Thanks
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