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High quality crucibles Certified ISO 9001 EN 13485.

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Presentation on theme: "High quality crucibles Certified ISO 9001 EN 13485."— Presentation transcript:

1 high quality crucibles Certified ISO 9001 EN 13485

2 For centuries, refractory has been the sole material able to resist very high temperature ….. some thousand years later, nothing better has been found.

3 1- Accurate drawings Drawings are often determined with the assistance of the casting machine manufacturer. I. Imperative conditions to obtain high quality crucibles

4 2 – Precise mold required To obtain a precise mold, different steps have to be achieved : 1 – Reference model – made from plaster - 2 – Master Mold – made from plaster - 3 – Mother Mold – made from very hard plaster - 4 – Working Molds – made from refractory - from which 50/100 crucibles will be made

5 3 – Strict selection of raw materials Fused silica and other elements have to be conformed to the physical and chemical characteristics which have been defined to meet with 3 criteria : - thermal shock resistance - refractarity - resistance to metallic corrosion With each delivery of raw material, the checking of the “granulometrie” allows a good fluidity of the liquid paste

6 II. The work of craftsmen … Refracto crucibles are made by using the flowing method, called “barbotine” which gives : Excellent respect of dimension Excellent texture homogeneity 1 – Manufacture of each lot of “barbotine” The preparation of a lot follows a very precise operating procedure : - Precise weighing of the elements - Strict respect of the introduction order

7 II. The work of craftsmen … Refracto crucibles are made by using the flowing method, called “barbotine” which gives : Excellent respect of dimension Excellent texture homogeneity 1 – Manufacture of each lot of “barbotine” The preparation of a lot follows a very precise operating procedure : - Precise weighing of the elements - Strict respect of the introduction order - Shaking and mixing

8 II. The work of craftsmen … Refracto crucibles are made by using the flowing method, called “barbotine” which gives : Excellent respect of dimension Excellent texture homogeneity 1 – Manufacture of each lot of “barbotine” The preparation of a lot follows a very precise operating procedure : - Precise weighing of the elements - Strict respect of the introduction order - Shaking and mixing - Time for settling

9 II. The work of craftsmen … Refracto crucibles are made by using the flowing method, called “barbotine” which gives : Excellent respect of dimension Excellent texture homogeneity 1 – Manufacture of each lot of “barbotine” The preparation of a lot follows a very precise operating procedure : - Precise weighing of the elements - Strict respect of the introduction order - Shaking and mixing - Time for settling - Re-shaking II. La fabrication : Un travail artisanal Les creusets Refracto sont fabriqués par la méthode du coulage en barbotine qui assure : Une excellente fidélité dimensionnelle. Une excellente homogénéité de texture. 1 - Préparation d’un lot de barbotine - Pesée des constituants - Agitation et mélange - Respect des temps de repos - Réagitation

10 II. The work of craftsmen … Refracto crucibles are made by using the flowing method, called “barbotine” which gives : Excellent respect of dimension Excellent texture homogeneity 1 – Manufacture of each lot of “barbotine” The preparation of a lot follows a very precise operating procedure : - Precise weighing of the elements - Strict respect of the introduction order - Shaking and mixing - Time for settling - Re-shaking - Manufacture of test samples for validation and tracking reference

11 2 – Flowing the “barbotine” into the working molds - Molds are filled ….

12 2 – Flowing the “barbotine” into the working molds - Molds are filled …. -Then, emptied after a specific determined amount of time

13 2 – Flowing the “barbotine” into the working molds - Molds are filled …. -Then, emptied after a specific determined amount of time -Thickness is checked by caliper.

14 3 – Demold, bur removal, finishing … (with specific tools manufactures with the mold ) The “R” is engraved … as pre-validation

15 4 – Drying Crucibles have to be completely dry before placement in oven. 48 hours is requested

16 5 – Oven time Temperatures are carefully ramped-up in stages Systematically checked every firing

17 6 – Final tests Before release of crucibles for sale, lot samples are carefully checked against strenuous conditions.

18 7 – Pack out Crucibles are carefully packed in foam lined boxes Ready to be sent to you ….100% satisfaction guarantee


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