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Published byAmber Harvey Modified over 9 years ago
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Project Title GB or BB name: XYZ
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Define Phase D D M M A A I I C C
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Deployment DMAIC
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Project Charter DMAIC
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Team DMAIC NameFunctionRole In the teamIn charge of…
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Gantt Chart DMAIC
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Framing Worksheet DMAIC
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Customer Requirements CTQ’s VOC for example: Key IssuesCustomer CTQs Measurable Requirements 1 st level Customer CTQs if needed 2 nd level 1 When I’m staying in a hotel I like a good bath right temperatureTemperature > 30 degrees < 36 degrees Fills up quickly time to fill < 5 mins 2 3 DMAIC
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SIPOC SuppliersInputsPROCESSOutputsCustomers Use nounsUse verbsUse nouns Start point Arrival point For example DMAIC
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Stakeholder Analysis Who are they? Where are they? Where do we need them to be? How do we get them there? Who could help? Names Strongly against Moderately against Neutral Moderately supportive Strongly supportive Hot/cold spots Next steps DMAIC
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Measure phase M M D D A A I I C C DMAIC
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Current process map Include some initial map of your process DMAIC
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Ys behavior DMAIC
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Cause & effect diagram to find potential Xs DMAIC
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Data collection DMAIC Check sheet Pareto
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Data collection plan DMAIC WhatHowWhoWhere MeasureOperational definition Type of measure – Y or Xs Type of Data Measurement tools Sampling scheme and Frequency Who is collecting the data On which document - form
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Measurement System Analysis Potential source(s) of measurement variation checklist Yes/NoEvidence Is my measurement system repeatable? _______ Will I get the same results if I make the measurement more than once? Is my measurement system reproducible? _______ Will someone else be able to complete the same measurement & get the same results? Is my measurement system accurate? _______ Will the results from the study match the actual value or expert data? The appropriate analysis tool to quantify the amount of variation due to the measurement system is _______ Very simple assessment _______ Discrete data analysis tool (for repeatability, reproducibility & accuracy) _______ Gage R&R - ANOVA method _______ Gage R&R - Short method Only if issues on Measuring system Is the Measurement System adequate ______Yes/No DMAIC
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Measurement System Analysis – Gage R&R DMAIC
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Baseline process sigma Number of units processed N = __________ Total number of defects made (include defects made and later fixed) D = __________ Number of defect opportunities per unit (equate to CTQs) O = __________ Calculate # defects per million opportunities DPMO = 1,000,000 x ( ) = 1,000,000 x = __________ Look up process sigma in Sigma = __________ sigma conversion table D N x O ( ) ( ) ( ) (method 1) DMAIC
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Baseline process sigma (method 2 – using Jmp) DMAIC short term sigma = 0.74 long term sigma value = 2.35 Stable or unstable ?
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Analyse phase M M D D A A I I C C DMAIC
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Cause & effect diagram for Experience Door without data collection plan DMAIC
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5 Whys Analysis for Experience Door without data collection plan Catalyst Consulting Ltd. 2006 DMAIC
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Statistical Analysis Catalyst Consulting Ltd. 2006 DMAIC Box plot Scatterplot Simple regression Fit Y by X Anova Screening Partitioning …
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Y=f(Xi) – Statistical Model DMAIC
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Vital few Causes Critical X 1 2 3 4 DMAIC
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Improve phase I I D D M M A A C C DMAIC
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Proposed solution DMAIC
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DMAIC add additional slides to elaborate on actions using pictures and summary activities
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Stakeholder Analysis - improve Who are they? Where are they? Where do we need them to be? How do we get them there? Who could help? Names Strongly against Moderately against Neutral Moderately supportive Strongly supportive Hot/cold spots Next steps DMAIC
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Control phase C C D D M M A A I I DMAIC
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32 DMAIC OPL
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Control Plan DMAIC
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Final process sigma Number of units processed N = __________ Total number of defects made (include defects made and later fixed) D = __________ Number of defect opportunities per unit (equate to CTQs)O = __________ Calculate # defects per million opportunities DPMO = 1,000,000 x ( ) =1,000,000 x = __________ Look up process sigma in sigma conversion table Sigma = __________ D N x O ( ) ( ) ( ) (method 1) DMAIC
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Final process sigma (method 2) DMAIC BEFOREAFTER
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ROSS Control – the final outcome BaselineFinal Performance Project Y Z ST Z LT Financial benefits Cost ££ Revenue £ Cash £ Implementation costs £ Net Benefit £ DMAIC
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