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Initial Ground Training
Non Routine Flight Operations (NRFO)
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Elements 1) Non-Routine Flight Operations (NRFO) • The classes of NRFO • Explanation of crew requirements • Qualifications required for NRFO operation • One Engine Inoperative Ferry Flights (NRFO III ) Non Routine Flight Operations Hr Objective: To prepare the Pilots/Dispatchers for any and all Non-Routine Operations Completion Standards: Each Crewmember will have general knowledge of preparedness for Non-Routine Flight Operations.
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Non-Routine Flight Operations (NRFO)
Non-Routine flight operations are defined as operations and procedures that require special procedures and operations not found in the normal flight operations profile. They are classified into two categories; NRFO II and NRFO III. All flight crewmembers upon completion of initial Baltia training are qualified as NRFO II. Additional training is required to attain a NRFO III qualification. AOM V , FOM 12.35 Non-Routine flight operations are defined as operations and procedures that require special procedures and operations not found in the normal flight operations profile. They are classified into two categories, NRFO II and NRFO III. Together, these operations include maintenance acceptance check flights, spare engine carriage, gear down ferry, and engine inoperative ferry. All flight crewmembers upon completion of initial Baltia training are qualified as NRFO II. Additional training is required to attain a NRFO III qualification.
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All qualified crewmembers are categorized as NRFO II qualified.
NRFO II Operations NRFO II Operations include: Maintenance Acceptance Check Flight Landing Gear Extended Flights This NRFO qualification is achieved by attending a 1 hour familiarization course during Baltia Basic Indoctrination. All qualified crewmembers are categorized as NRFO II qualified. AOM V Types of NRFO II Operations 1) Maintenance Acceptance Check Flight 2) Flight With Landing Gear Extended
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NRFO III Engine Inoperative Ferry One Engine-inoperative ferry flights are to be flown only by Flight Instructors, Check Airmen, or Highly-Qualified aircrews designated in writing by the Director of Flight Operations. Qualification requires a 2 hour ground school with a simulator qualification. AOM V
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NRFO II Maintenance Acceptance Flight
Completed in accordance with the Baltia Air Lines Maintenance Acceptance Check Flight checklist Ground test lasts approx. 2 – 3 hours. Test flight lasts approx. 3 hours AOM V This NRFO procedure is done in accordance with the Baltia Air Lines Maintenance Acceptance Check Flight checklist and will be provided by Baltia Maintenance. Close coordination between the flight crew and the maintenance staff is a must due to the many hazards that exist while conducting ground checks. Preflight activities by the crew should feature a full preflight check, supplemented by the additional ground checks. Ground test lasts approx. 2 – 3 hours. Test flight lasts approx. 3 hours. During the Flight Test, all flight deck equipment, controls, and CB’s are checked by the flight crew, with particular emphasis on systems or switches which feature multiple functions.
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NRFO II Landing Gear Extended Flights
Extended overwater operations are prohibited RVSM Operations are prohibited Max Operating Altitude – FL300 Flaps – 10 Performance data located in the PHB AOM V Extended overwater operation is prohibited. Maximum Operating Limit Speed - (VMO) Airspeed limitations are unchanged except VMO is reduced to 270 knots IAS. A Mach-airspeed warning switch calibrated to sound the aural warning at 270 knots IAS must be installed. Reduced Vertical Separation Minimum (RVSM) - Reduced Vertical Separation Minimum operations are prohibited when conducting landing gear extended operations. Maximum Operating Altitude - Maximum operating altitude is restricted to 30,000 ft. Takeoff Flap Setting - Takeoff is limited to flap position 10 for gear down operation. Performance - Refer to the Performance Handbook, Non Standard Configurations. The PHB chapter contains performance data for gear down operations.
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NRFO III Engine Inoperative Ferry
Flown only by Flight Instructors, Check Airmen, or Highly-Qualified aircrews designated in writing by the Director of Flight Operations Maintenance Preparation Requirements Weather Assessment Aircraft Performance Calculations AOM V 11. NON-ROUTINE FLIGHT OPERATIONS III (NRFO III) One-Engine Inoperative Ferry Training (NRFO III) One Engine-inoperative ferry flights are to be flown only by Flight Instructors, Check Airmen, or Highly-Qualified aircrews designated in writing by the Director of Flight Operations. Qualification requires a 2 hour ground school with a simulator qualification. Maintenance Preparation Requirements The aircraft will be prepared in accordance with the Baltia Maintenance Operations Manual (MOM). Weather Assessment 1) One engine inoperative takeoffs are limited to day VFR conditions (1,000' ceiling and 3 SM visibility). 2) It is recommended that the flight not be operated into regions of predicted or reported icing conditions. Aircraft Performance Calculations 1) All performance calculation data shall be provided by the Baltia Dispatch. 2) Aircraft weight and balance calculations a) Minimum fuel load required for the flight b) Operating crew only c) Zero payload d) 7,000 Kg ballast fuel loaded in the center fuel tank
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Ferry Flight Procedures Special Flight Permit
Operations Specification Paragraph D084 Limitations Flight Operations Only flight crewmembers and persons essential to operations of the aircraft shall be carried aboard during ferry flights Minimum Necessary Operating Weight + Fuel Load No Revenue or Air Freight Airworthiness Directive Company Operating Specifications & Ferry Flight Permit FOM – 12.32 Special Flight Permit 14 CFR , , 39.23, , , , OpSpec D084 General See also, Maintenance Operations Manual (MOM) Chapter 15.1 Ferry Flight Procedures Ferry Flight Procedures will be in compliance with the Operations Specification Paragraph D084. A The Chief Maintenance Inspector is authorized to make changes to this chapter, which must be coordinated with the FAA and may require change to the Operations Specifications Paragraph D084. Through Baltia D084 Operations Specifications authorization and FAA Order , Volume 4, Chapter 13, Section 1, it is approved to operate an aircraft that does not meet applicable Part 121 Airworthiness Requirements but is capable of safe flight, by utilizing a “Special Flight Permit with Continuing Authorization to Conduct Ferry Flights” for maintenance purposes. B. As specified in Operations Specification D.084(i), ferry flights shall be conducted according to the approved program for continuing flight authorization that is described in this chapter. Baltia is required to comply with Operations Specification D084. The flight shall be conducted according to the appropriate special conditions or limitations in paragraph D084 of the Baltia Operational Specifications and the MOM. C. Operations Specifications D084 Limitations: 1) The special flight permit with continuing authorization to conduct ferry flights is issued to permit the Company the prerogative of ferrying an aircraft to the base where repairs or alterations can be made. The subject aircraft, although not currently meeting applicable airworthiness requirements, must be capable of safe flight. 2) The Company must have the aircraft inspected and evaluated in accordance with procedures contained in this manual and have a certificated mechanic certify in the aircraft logbook that the aircraft is in a safe condition for the ferry flight as specified in this manual. 3) Ferrying an aircraft after damage or with inoperative equipment may be, but is not limited to, the following examples: a) Accidents or incidents to airplane which have received an interim repair or found to be safe as is for the intended ferry flight. b) Serious damage resulting in an interim repair. c) Landing gear door removed, not covered in CDL (Reference Aircraft MEL/CDL Manual). d) Minor airplane damage and interim repairs. e) System inoperative beyond the limits of the MEL but otherwise capable of safe flight. f) Chronic system failure, discrepancies that are unable to duplicate/diagnose provided the aircraft is safe for the ferry flight. 4) Only flight crewmembers and persons essential to operations of the aircraft shall be carried aboard during ferry flights where the aircraft flight characteristics may have been appreciably changes or its operation in flight substantially affected. Besides crew, persons essential to operation of the aircraft shall be maintenance personnel required for airworthiness release of the aircraft for flights having multiple flight legs with a stop at a station where maintenance personnel authorized for an airworthiness release will not be available. 5) The operating weight on any ferry flight is limited to the minimum necessary for the flight, plus the necessary reserve fuel load. 6) No revenue or air freight can be carried on board the aircraft during ferry flight, except for items or equipment necessary to accomplish the repair. 7) Authorization does not permit operation of aircraft to which an Airworthiness Directive applies, except in accordance with the requirements of that Airworthiness Directive. 8) A copy of the Company's Operations Specification and the Ferry Flight Permit (Form OM.C800) must be carried on board aircraft when conducting a ferry flight. A copy of the ferry flight permit must be obtained from the Maintenance Controller on duty via or fax. All Baltia Operations Specifications are normally carried on board the airplane. If the Operations Specification is unavailable, a copy of this section of the manual and a copy of Operations Specification Paragraph D084 must be carried on board with the ferry flight permit.
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Responsibilities and Authorities
The Chief Maintenance Inspector Director of Maintenance Operations Director of Flight Operations Flight Operations Personnel Flight Dispatch FOM 12.32 Responsibilities and Authorities A. The Chief Maintenance Inspector has the authority to establish and modify the policies, procedures, instructions and information associated with the Special Flight Permit process; and is responsible for the quality of the Special Flight Permit process. The Chief Maintenance Inspector is also responsible for assessing the impact of any changes made to the Special Flight Permit controls process. If needed, the Chief Maintenance Inspector can delegate his authority for the Special Flight Permit process to the Manager Quality Assurance; and will provide notification of that delegation to Maintenance Control. B. The Chief Maintenance Inspector, Director of Maintenance Operations and the Director of Flight Operations or their designees, will be responsible for: 1) Determining that the aircraft can safely be flown to a station where maintenance or alterations are to be performed. 2) Prescribing the necessary inspection and repairs to ensure the aircraft is safe for the flight intended. 3) Authorizing movement of the aircraft by issuing the approval documents to ferry the aircraft. C. An appropriately certificated mechanic shall be responsible for performing maintenance, preventative maintenance, servicing, repairs, alterations, inspections, and evaluations of the aircraft as necessary, and make the appropriate logbook entry as detailed in this section. D. The Director of Flight Operations will review operational limitations in cases where the aircraft will operate outside of normal operating conditions, i.e., "ONE ENGINE INOPERATIVE", etc. E. Flight Operations personnel (Captain of the ferry flight) will be responsible for ensuring that the flight restrictions imposed by (Form OM.C800) and Flight Operations Manual applicable to the flight are followed. F. Dispatch will be responsible to acquire all over flight permit/authorizations along the route. G. The Chief Maintenance Inspector will ensure that In-service aircraft requiring maintenance have appropriately certified and qualified technician or repairman performing all aircraft maintenance and inspections. The Chief Maintenance Inspector will determine the qualifications, based upon a review of training documentation from Baltia or your employer. Documentation will include RII training, RII qualification or training on similar equipment. Baltia shall give written information to individuals within agencies it arranges to perform its required inspections, which describes the extent of his responsibilities, authorities, and inspection limitations. H. The Chief Maintenance Inspector is responsible for soliciting engineering assistance as needed when evaluating the safe operation of the aircraft. Engineering assistance may be needed to determine limitations, repairs, alterations, and acceptable continue-in-service conditions for safe operations. Engineering assistance may also be needed to verify Airworthiness Directive compliance and to request an Alternative Method of Compliance.
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FOM 12.38 Special Flight Permit (Form OM.C800) - Instructions The form is mostly self-explanatory, note that the number sequence follows the preparation and handling sequence of the form. Print in legible longhand or type from working copy for signature.
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FOM 12.33 Procedure/Approval Documentation A. Under the supervision of the Director of Flight Operations, Chief Maintenance Inspector, Director of Maintenance Operations or their designees, the Maintenance Controller on duty will direct the preparation of the aircraft to be ferried, and will initiate the Special Flight Permit (Form OM.C800) provided later in this section. This form shall list any specific requirements necessary, in addition to the general requirements for all ferry flights operating under Special Flight Permit (Form OM.C800). Before signing the Special Flight Permit, the Director of Flight Operations or designee and Chief Maintenance Inspector or designee shall verify that as specified in Operations Specification D.084(i), the ferry flight shall be conducted according to the appropriate special conditions or limitations described in this chapter. In accordance with this Chapter and Operations Specification D.084, the Director of Flight Operations or designee shall list any special conditions or limitations for the ferry flight in section H and/or I of the Special Flight Permit.
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FOM – 12.34 Before signing the Special Flight Permit, the Director of Flight Operations shall verify the names listed in Part J of Special Flight Permit Form OM.C800 to ensure that only allowable personnel will be aboard the ferry flight. As specified in Operations Specification D.084 (h), only flight crewmembers and persons essential to operations of the aircraft shall be carried aboard during ferry flights where the aircraft flight characteristics may have been appreciably changed or its operation in flight substantially affected. Besides crewmembers, persons essential to operation of the aircraft shall be maintenance personnel required for airworthiness release of the aircraft for flights having multiple flight legs with a stop at a station where maintenance personnel authorized for an airworthiness release will not be available. If the aircraft flight characteristics have not been appreciably changed, if the operation in flight is not substantially affected, and if it is not a one engine inoperative ferry flight; then the Director of Flight Operations can allow maintenance and engineering personnel not essential to the operation of the aircraft to be carried aboard during a ferry flight.
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Three Engine Ferry Procedure
Maximum Airspeed Do not exceed the following airspeed limits: • Maximum airspeed limitation is 320 KIAS or 0.85 Mach. • If icing conditions are encountered, reduce speed to 270 KIAS or 0.80 Mach. Performance Due to minimum control speed limitations for takeoff speeds, runways with a corrected length (actual length corrected for slope and wind) must be at least 6,000 feet for ferry flights with an outboard engine inoperative. The performance data in the PHB covers the regulatory requirements for a one engine inoperative ferry flight in accordance with 14 CFR The inoperative engine may be wind-milling, locked rotor, partial locked rotor, or idling. FOM 12.42
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Three Engine Ferry Procedure
The takeoff weight is limited by the most restrictive of the following: Determine the one engine inoperative maximum runway limit gross weight from the Custom Navtech Runway Performance page. Determine the one engine inoperative maximum climb limit gross weight from Custom Navtech Runway Performance page. Takeoff Configuration The inoperative engine must have the thrust reverser deactivated. The engine may be inoperative or operated at idle thrust. All air conditioning packs must be off for takeoff. FOM 12.43 Weight The takeoff weight is limited by the most restrictive of the following: 1) Determine the one engine inoperative maximum runway limit gross weight from the Custom Navtech Runway Performance page. 2) Determine the one engine inoperative maximum climb limit gross weight from Custom Navtech Takeoff Configuration 1) Four cowled engines must be installed. 2) The inoperative engine must have the thrust reverser deactivated. 3) The engine may be inoperative or operated at idle thrust. 4) The inoperative engine must be prepared in accordance with the Maintenance Manual, , and the Baltia General Maintenance Operations Manual, in any one of the following configurations: • Engine operating at idle thrust. • Both N1 and N2 rotors windmilling. • NI rotor locked and N2 rotor windmilling. • Both N1 and N2 rotors locked. 5) All air conditioning packs must be off for takeoff. Turn on air conditioning packs after completion of the final takeoff climb segment. 6) ADP on the inoperative engine must be in "Continuous" position. 7) Not more than one N1 setting may be used for takeoff with any engine configuration. 8) Flap position 10 is recommended unless field
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