1. CENTUM CS 3000 R3.07
April 23, 2017
Confidential

2. Conceptual overview What we shall get
Contents
Conceptual overview
Our current business and our future
What we shall get
From CS 3000 R3.06 to CS 3000 R3.07

3. Product Portfolio ERP Production Management Optimize
Plant Information Management
Advanced Control
ERP
Production
Management
Multi-Variable Model Predictive Control
Robust Quality Estimator
Optimize
Plant Information Management System
Asset Management and
Operational Efficiency
Operational Efficiency
Asset Management
Production Control and
Safety Management
Control
Operation Efficiency Improvement Package
Event Analysis Package
Plant Resource Manager
Data Acquisition and
Logic Control
Production Control and Safety Management
Analysis and
Quality Control
Measure
Analysis and
Quality Control
Integrated Production
Control System
Network Based Control System
Safety Shutdown Management System

4. Vigilance in Product Full Upward Compatibility
2000
2005
Full Upward Compatibility
Evergreen & Growing Policy
1993
1998
1Gbps
Dual Redundant
CENTUM CS
CENTUM CS3000
EWS
PICS
Router
ICS
Vnet
HIS
10 MBPS
Dual Redundant
Token Pass
1983
1988
PFCS
CENTUM V
CENTUM-XL
BCV
LFCS
KFCS
ENGS
COPS2
COPSV
EOPS
HF-Bus
1MBPS
Dual Redundant
Token Pass
1975
CENTUM
●訴求点
　　Vigilanceとはこういうことである。
　　３０年間もの長い間、連続性を保ちつつ最新のテクノロジーとともに進化をし続ける制御システム。
　　我々のお客様は社会に対して重大な責任を持っておられます。
　　YOKOGAWAは、ひたむきな超長期安定供給と、セブン９の稼働率に代表される過剰なまでの超高信頼性により
　　お客様の社会責任の実現にVigilantに貢献しています。
CFCS2
CFCD2
CFCS
EFCD
F-Bus
COPS
CFFS
250 KBPS
Dual Redundant
Token Pass
CFCS
CFCD

5. Based on YOKOGAWA internal market analysis
Toward 2010
DCS Global Market Share
No.1
No.6
2004
2010
Based on YOKOGAWA internal market analysis

6. Future Direction of Production Control System

7. For customer profitable growth
Note: strategy map concept adapted from Kaplan & Norton
Automation Users
Profitable Growth
Growth
Productivity
Build the Franchise
Increase Customer Value
Improve Cost Structure
Improve Asset Utilization
Automation Users’ Operational Excellence Initiatives
Excellence in Asset Management
Excellence in Production Management
Excellence in Safety Management
Excellence in Plant Lifecycle Management
Yokogawa’s Operational Excellence Solutions

8. Excellence in Production Management
Secure data transparency all over the plant to reduce blind spots
Enhance information visibility in real-time manner to utilize information efficiently
Enable foreseeable operation and maintenance to maximize customers profit

9. Enhance Real-time Information Visibility
HMI flexibly configured based on mission, task and work scope of each individual.
Foundation of Decision Making
Process Engineers
Maintenance Engineers
Operators
Field Engineers
Production Managers
Integrated
Real-time Views
Solution Offerings
Process
Analysis
Instruments
Monitoring
Process
Monitoring
Performance
Monitoring
Remote
Monitoring
APC
Process Model
Normal/Abnormal
Operation
Knowledge
Handling
Archiver
Functional Modules
Inclination
Analysis
Abnormal Condition
Analysis
Operations
Analysis
Alarm
Management
Scheduler
Data Information Floor (DIF)
Plant Information
Sources
Plant
database
Files
DCS
Barcode
Reader
Maintenance
Data
PLC

10. Optimal Plant Operation Environment
HMI flexibly configured based on mission, task and work scope of each individual.
Foundation of Decision Making
Process Engineers
Maintenance Engineers
Field Engineers
Production Managers
Integrated
HMI
Operators
Integrated
Real-time Views
Solution Offerings
Process
Analysis
Instruments
Monitoring
Process
Monitoring
Performance
Monitoring
Alarm
Management
Decision
Support
Environment
APC
Process Model
Scheduler
Knowledge
Handling
Normal/Abnormal
Operation
Functional Modules
Inclination
Analysis
Abnormal Condition
Analysis
Operations
Analysis
Advanced
Maintenance
Archiving
Interfacing
Plant Information
Sources
Plant
database
Files
DCS
Barcode
Reader
Maintenance
Data
PLC

11. Direction of Production Control System
YOKOGAWA has achieved and maintains
High reliability and availability
Secure control network
YOKOGAWA improves
Integration capability
Integrated HMI %

12. Integrated HMI PLC DCS Information Portal Integrated HMI
Intuitive look & feel
Safe operation
Data integration capability
Role based presentation
Component based flexible view
Location and device independent
Information Portal
PLC
Integrated HMI
Autonomous Controller
DCS
Ethernet
Other Systems
Vnet/IP
Electric Controller
Instrumentation Controller
Safety Controller

13. CENTUM CS 3000 R3.06 Review

14. CENTUM CS 3000 Revision history
2000
2001
2002
2003
2004
2005
2006
2005/2
R3.06
2004/9
R3.05
2003/9
R3.04
2002/9
R3.03
2001/9
R3.02
2001/1
R3.01
2004/6
2000/6
Windows NT EOS
R2.20
Evolution Map for PRM
Windows2000
WindowsXP
2003 Server
2002/1
2003/5
2000 Server
2000/3

15. Major new features in CENTUM CS 3000 R3.06
Integration capability improvement
New safety system (ProSafe-RS) integration
New interface station for non-Yokogawa control systems
SmartPlant® Instrumentation (INtools®) engineering data exchange
FF Enhancement (DevicePanel)
HMI improvement
Modern look and feel for operation windows
Flexible trend pen assignment

16. A full upgrade solution from CS 1000 enables business opportunities.
Market response to R3.06
Real integration between CS 3000 and Prosafe-RS Integration is well accepted.
Prosafe-RS got a larger number of orders than System division expected.
A full upgrade solution from CS 1000 enables business opportunities.
SPI bi-directional data exchange has received quite a lot of positive feedback.

17. CENTUM CS 3000 R3.07

18. CENTUM CS 3000 Revision history
2000
2001
2002
2003
2004
2005
2006
2005/11
R3.07
2005/2
R3.06
2004/9
R3.05
2003/9
R3.04
2002/9
R3.03
2001/9
R3.02
2001/1
R3.01
2004/6
2000/6
Windows NT EOS
R2.20
Evolution Map for PRM
Windows2000
WindowsXP
2003 Server
2002/1
2003/5
2000 Server
2000/3

19. R3.07 is focusing on improvement requests from customers.
R3.07 Major Features
R3.07 is focusing on improvement requests from customers.
What is the main development objectives?
Integration capability improvement
Migration capability enhancement
Profibus-DP (ALP111) enhancement
PRM integration enhancement
HMI improvement
More “look & feel” enhancements
Quad Monitor
VTSPortal (an Integrated HMI)
Other
SEM Enhancement
Keycode Acquisition Tool

20. Integration capability improvement

21. XL/V Migration improvement
Item
Contents
Offline Load
Sequence Table
Support to XL type operation compatibility
“Off” and “N” action for non-step sequence type
Pulse type output “N” action
00 step execution timing
Priority of execution THEN/ELSE
Required
MC Instrument
Continue to answer back mask check for specified time
MV Limit
MV limit function
CALCU CPV limit
CPV limit function
Auxiliary Output
Set 0 to delta PV of SUB terminal on BAD condition
Setting data to SUM
Entry data to SUM without totalizer definition
Not Required
CALCU/CALCU-C totalize
Selectable totalize data (CPV or RV)
PID-TP Control Algorithm
Select same PID algorithm for PID-TP control algorithm
Support Velocity Type for Output Action
BSETU (7BS) compatibility
BSETU-2/3 support V/XL compatibility mode
More Detail
Note
Only supported with the 32M FCS

22. IOP action for 3rd party DCS Migration
Background
Some venders DCS, Function blocks don’t change Block Mode when IOP alarm occurs.
same function required for 3rd party DCS Migration.
Function Block Operation on IOP
Block option to not change to MAN mode when IOP occurs.
Keep the current Block Mode
Target Blocks
PVI, PVI-DV, PID, PI-HLD,ONOFF-E, ONOFF-GE, RATIO, PID-STC

23. ALP111 installation for Remote Node
Specification
Number of ALR111, ALR121, ALE111, and ALP111 modules per FCS
For control function for AFG30/40 and AFV10 with LFS1530: 16 max. (8 pairs for dual-redundant operation) per FCS
For control function for AFF50 and AFV10: 8 max. (4 pairs for dual-redundant operation) per FCS
Number of ALR111, ALR121, ALE111, ALF111 and ALP111 modules per ER bus train
When installing on ER bus node units:8 max. per ER bus train
EB401 (EB402) firmware Revision: R3 or later
Delivered from December,2002 or later
Does not support G3 and NI options

24. PRM integration with HIS
CS3000 R3.07 offers an integration with HIS and PRM.
By displaying a maintenance alarm of PRM on an HIS, the real time diagnostic information from field devices can be utilized for operation.
An operator can refer to detailed field device information by calling Device Viewer from an operation guidance message.

25. Advanced Maintenance Assistance
Enhancement
Alarm Notification
Maintenance
Action Guide
Operator
Maintenance MGR
Maintenance staff
PRM
Notification
Maintenance
Alarm Manager
Asset
Information
Classification
Knowledge DB
Historical DB
Interpretation
Heuristic
Diagnostics
Device
Diagnostics
Host
Diagnostics
Machinery
Unit/Process
Unit/Equipment
Field Network
Device

26. How to call Device Viewer from HIS
Device Viewer can be called to the CS 3000 HIS by three different methods.
Double Click Operation guidance message from PRM Advanced Diagnostic or Device Patrol
Entry “Tag name DV” from the name input dialog Box.
Right Click on
Faceplate/Tuning window
Device tag
Block tag
Recommended Action
Device Viewer

27. HMI improvement
Continuous improvement

28. More Enhancement of Look & Feel Quad Monitor
HMI Improvement items
More Enhancement of Look & Feel
Quad Monitor
For more detail information, refer to Four monitor coming
VTSPortal (an Integrated HMI)
For more detail information, refer to VTS Portal

29. More “Look & Feel” Enhancements
Tool chip hint on Tuning window
Selective Block Mode Change Method
Selective Confirmation Dialog Design
System View Enhancement
Improvement to Tag Search window
Trend pen assign on HIS (standardization)
Displaying a related builder from control drawing (standardization)
Tuning Parameter file conversion tool
Increase the number of ID for Graphic Data Bind

30. Tool chip hint for Tuning window
Point the cursor to the Data item on tuning window, showing tool chip hint of data item name.
Tool chip hit for data item name

31. Selective to Block Mode Change Method
User can select the operation type for changing Mode
Dialog Type
Menu Type (New)
Menu type can select block mode from the list
MAN, AUT,CAS, RCAS, ROUT
Dialog Type
Menu Type

32. Selective Confirmation Dialog Design
New confirmation dialog provides to meet user friendly interface.
Confirmation Dialog is selectable.
Current type
New type

33. System View Enhancement
The same menu window is displayed regardless of folder on system view before R3.06
Context Sensitive Menu; each folder is displayed with only its relevant menu items when selecting folder on system view.
Current
R3.07

34. System View Enhancement - Detail
FCS Menu
HIS Menu
COMMON Menu

35. Improvement Tag Search Window
“Enter” key to act like Search button in Tag Search Function.
After input Name and Enter key,
Start to Search

36. Displaying a related builder from control drawing
To provide quicker identification of I/O addresses when IOP/OOP alarm occurs, a related builder can be displayed from the control drawing builder.
When the Configured Information Reference Package (LHS4100) is installed, the I/O definition builder can be displayed by a right mouse click.

37. Trend pen assignment on HIS
Trend pens can be assigned on HIS as on the HIS builder.
For more flexible trend window operation, the trend pen assignment builder can be directly activated from HIS trend displays with depending upon user security.
Pen assignment on HIS can be enabled/disabled for each trend display.
Notes:
This function requires the Configured Information Reference Package (LHS4100).

38. Tuning Parameter File Conversion Tool
A tool for converting a tuning parameter file into a CSV file format is offered.
In R3.07, this tool is provided as an internal tool.
Future release will include as a standard function within System View.
ENG
Database
FCS

39. Increase the number of ID for Graphic Data Bind
The maximum number of the general-purpose name per one graphic window is extended to 9999 from 999.

40. Other
Continuous improvement

41. Keycode Acquisition Tool Electric Enhancement
Other
SEM Enhancement
Keycode Acquisition Tool
Electric Enhancement

42. Sequence of Events Manager (SEM) Enhancement

43. Support “First in Trigger” type on Trip Report SQL Lineup Enhancement
SEM Enhancement Items
Support “First in Trigger” type on Trip Report
SQL Lineup Enhancement
GUI for Database Back up and Restore

44. Support “First in Trigger” type on Trip Report
A "first in trigger type" is added to a trip report output type.
Trip Trigger Specified type (Current)
The trip trigger time is specified by SOE Server Configurator
The report is generated trigger event before and after specified time.
First in Trigger type (New)
The report is generated from trip trigger to specified time.
Trip Report
First-In Trip Trigger Type
User-Defined Trip Trigger Type
Time
Event
Trigger Event

45. SQL Lineup Enhancement
Support SQL Server 2000 SP4
Support SQL Server 2000 Workgroup Edition
Workgroup can install on Windows XP (Client OS)
Max. 9 SOE client can connect SOE Server
Cannot install on HIS
Support MSDE (Free Software) from R3.06
Microsoft supports MSDE
If installing SOE with MSDE in an HIS, the SOE number must be less than 500 points.

46. Installation Environment
Combination of
Installation
SOE server(LPC6900)
On dedicated PC
With HIS
Windows server 2003
Windows XP
Microsoft SQL server 2000
Enterprise Edition X
N/A
Standard Edition
Work Group Edition
Microsoft SQL Server 2000 Desktop Engine(MSDE2000)

47. GUI for Database Back up and Restore
SQL Server 2000 has Enterprise Manager
Enterprise manager supports backup and restore function through the GUI.
MSDE doesn’t support Enterprise Manager
For MSDE, a simple separate GUI is provided for database back up and restore.

48. Keycode Acquisition Tool
Continuous improvement

49. Keycode Acquisition Tool
The ID number and the list of installed packages on each HIS are require for CS 1000/CS 3000 upgrades or when adding new software.
Keycode Acquisition Tool provides:
The installed software information and ID information on each HIS becomes collectable from engineering station.
In R3.07, this tool can execute from the "package acquisition" button of a Software Configuration Viewer.
For existing installations, this tool can be downloaded from Yokogawa’s intranet.

50. Keycode Acquisition Tool

51. Electric Document Enhancement
Continuous improvement

52. StoryVIEW Enhancement
Displaying related items for search
Searching Specified word and similar word. And list up similar word
Support to search from searched result
Result
FCS
Similar word
Search button

53. StoryFINDER Enhancement
Selectable multiple document files (PDF) for search target.
Before R3.06 can search only CS 3000 IM
R3.07 can search multiple documents
Adding to search target
CS 3000 GS
Field Device
CS 3000 GS C:\GS\CS3000
Field Device C:\MY Docum

54. Thank you for your attention.
Commitment means building the future to last.

55. Appendix - Migration
Detail information for Migration

56. XL/V Migration improvement
Item
Contents
Configuration
Offline Load
Sequence Table
Support to XL type operation compatibility
“Off” and “N” action for non-step sequence type
Pulse type output “N” action
00 step execution timing
Priority of execution THEN/ELSE and step transition
FCS Property
Required
MC Instrument
Continue to answer back mask check for specified time
Function Block
MV Limit
MV limit function
CALCU CPV limit
CPV limit function
Auxiliary Output
Set 0 to delta PV of SUB terminal when BAD condition
Setting data to SUM
Entry data to SUM without totalizer definition
Not Required
CALCU/CALCU-C totalized data
Selectable totalize data from CPV or RV
PID-TP Control Algorithm
Select same PID algorithm for PID-TP control algorithm
Support Velocity Type for Output Action
BSETU (7BS) compatibility
BSETU-2/3 support V/XL compatibility mode
Note
Only supported in 32M FCS

57. Migration capability enhancement items
1.1 “Off” and “N” action for non-step sequence type
1.2 Pulse type output “N” action
step execution timing
1.4 Priority of execution THEN/ELSE

58. Adding new action for Sequence Table
Builder Definition
Action of Sequence Table
XL compatible type
“Off” and “N” action for non-step sequence type
Pulse type output “N” action
00 step execution timing
Priority THEN/ELSE
Priority of execution THEN/ELSE

59. 1.1 “Off” and “N” action for non-step sequence type
Background
In CS3000, if processing is performed in following order in the non-step type sequence of unlatched output by periodic execution, L type output (unlatched output) will not be turned off in spite of being condition false. In XL, when condition is false, L type output is OFF
L type output is ON when condition is true.
Being Transition step and inactive step of L type output
Condition change, condition of L type output is false
A step is transition. Then, the step of L type output becomes active.
L type output is not turned off, even if condition is not satisfied.
Non-step sequence is same manner.
In CS3000, L type output ignore by “n” action. In XL, L type out put execute.
Specification-XL Compatible type
When condition is true, L type output is OFF.
When condition is true, L type output is OFF by “N” action. If condition is false, “N” action does not execute.
TC (Periodic Execution and Output only when conditions change) and TE (Periodic Execution and Output each time conditions are satisfied) support.
Step type and Non-step type support.

60. 1.2 Pulse type output “N” action
Background
CS3000 ignores N action for Pulse type output.
XL (CFCS2/EFCS) executes “N” Action for pulse output, a output changes from ON to OFF.
Specification-XL Compatible type
For “N” action for Pulse out ,pulse output is Off when output is ON
Support only SIO and FIO system
RIO executes pulse output in IO module. So this function cannot support.

61. Specification-XL Compatible type
step execution timing
Background
In step type sequence, XL and CS make different execution order for 00 step. When the active step is referring the operation signal of 00 steps, the execution result of a sequence table is different.
Specification-XL Compatible type
00 step and Active Step are existing in the same sequence table
1. Judge condition signal of 00 step and active step
2. Execute 00 step and current (target) step
Extending table exists 00 step and Extended table exists active step
1. Judge condition signal of 00
2. Execute action signal of 00 Step
3. Judge condition signal of active step
4. Execute action signal of active step

62. 1.4 Priority of execution THEN/ELSE
Background
If same step defines step transition and THEN/ELSE, the execution sequence is different between XL and CS3000.
In CS3000, transition processing is executed from active step to specified step in action signal. After finished branch step processing, step moves by specified THEN/ELSE in branch source.
In XL, when step is specified THEN/ELSE, the processing have a priority to THEN/ELSE. If step is not specified THEN/ELSE, moving to step which specified action signal.
Specification-Priority THEN/ELSE
If active step is specified THEN/ELSE, step transition by action signal is ignore. Step moves by the specified in THEN/ELSE
If active step is not specified THEN/ELSE, step moves on specified action signal.

63. Background Specification 2. MC Instrument block
In XL, During answerback mask time (MTM), even when the answerback input value (PV) and manipulated output value (MV) do not agree, the answerback check does not initiate alarm. HI/LO alarm of Feed back value (FV) can mask during MTM.
In CS3000, the answerback check is canceled when the answerback PV comes to meet the MV. Therefore, HI/LO alarm of Feed back value (FV) cannot mask during MTM.
Specification
Function Block (MC-2, MC-2E, MC-3 and MC-3E) add “ Release condition for answerback mask “ as configuration item
Selectable “MV=PV or after masking time” or “MV=PV or after masking time” for action

64. 2. MC Instrument block - Specification
MV=PV or after masking time
The answerback mask check is canceled when PV comes to meet the MV.
After masking time
The answerback mask check is not canceled when PV comes to meet the MV. The answerback mask check is working during specified MTM.
If MV change, the answerback mask operation is canceled.
MV=PV or after masking time
After masking time
(XL compatible type)
MV=PV
MV=PV MV MV 2 2 PV On PV On
Off
Off
MTM
MTM
Time
Time
Cancel answerback mask

65. Background Specification 3. MV Limit
CS 3000 supports High/Low Limit Expansion Function.
When a Regulatory Control Block is in manual operation mode and a value exceeding the manipulated output high and low limit setpoints is set from HIS, a value exceeding the manipulated output high and low limit setpoints can be set.
When the mode is changed from manual operation to automatic operation, the output limiter operates using the manipulated output high limit setpoint (MHe) or the manipulated output low limit setpoint (MLe) that has been temporarily expanded.
XL doesn’t support High/Low Limit Expansion Function. MV is limited to the manipulated output high and low setpoints.
Specification
CS3000 supports MV limit function, same as XL system

66. 4. CPV Range Limit for CALCU/CALCU-C
Background
V/XL are processing function block data as normalized data from -1 to 1. Therefore, V/XL doesn’t over range data.
Function block data of CS3000 is using engineering unit format. Data can over range. Calculation block needs to add calculation which is limit the range.
CALCU/CALCU-C add CPV range limit function.
Specification
CPV Range Limit and PV range limit work independently
Support only CPV (CPV1, CPV2 and CPV3 don’t support)
Digital Filter and SUM are processing after CPV range limit
Only AUT mode works

67. Background Specification
5. Auxiliary Output
Background
In CS 3000, If the input open alarm (IOP) is initiated, change in process variable (delta PV) via SUB terminal is still outputting.
Should be outputting only normal status. Auxiliary output should be 0 during IOP and one scan from recovering IOP.
In XL, delta PV is 0 when IOP is initiated.
Specification
Support XL compatible type
Change process variable via sub terminal is 0 when block status is IOP (BAD)

68. Background Specification
6. Setting data to SUM
Background
In CS3000, If “None” is specified as the totalizer time unit, SUM doesn’t show on tuning window and cannot be written data
Even if “None” is specified as the totalizer time unit, but want to Display SUM and write data on SUM.
Specification
If “None” is specified as the totalizer time unit, integration will not executed. But it is possible to set data on SUM.

69. 7. CALCU/CALCU-C totalized data
Background
When the Pulse-Train Input conversion is specified “Exact Totalization Pulse Train Input Conversion”, SUM data is used CPV.
“Control Priority Type Pulse-Train Input Conversion” is used RV.
Specification
If selecting “Exact Totalization Pulse Train Input”, selectable CPV or RV
When selecting “Control Priority Type Pulse-Train Input Conversion”, totalize CPV

70. Temperature control requires velocity output for preventing overshoot.
8. PID-TP PID Algorithm
Background
The control algorithm of PID-TP specified PV proportional and derivative type PID control algorithm (I-PD). Therefore, the control action of V/XL is different when CAS Mode.
Temperature control requires velocity output for preventing overshoot.
Specification
The algorithm of PID-TP supports same algorithm of PID
PID Control Algorithms: PID, I-PD, PI-D, Automatic or Automatic 2
Default is the “PI-D” algorithm type
Adding “Velocity” action to “Output Action” for PID-TP
Output Action: Selectable “positional” or “velocity” type
Default is the “positional” action.

71. 9. BSETU2/3 support V/XL compatible function
Background
BSETU (7BS) and BSETU2/3 operation are different.
1. Start/Re-start action from Sequence Table
2. Batch End and Pre-batch alarm
3. EMST restart action
4. Recover timing for Pre-batch
5. MV data when changing from MAN to AUT
6. During EMST Batch end operation approve or not during EMST
CS and CS3000 are different action
7. Batch End Start up action for restart
8. On CAS mode, “Start to Batch” and “Change to CAS for connecting block to BSETU2/3” execute at the same time, Start up action is different
9. Output of Pre-batch alarm during EMST

72. BSETU2/3 enhancement items
9.1 Start/Re-start action from Sequence Table
9.2 Batch End and Pre-batch alarm
9.3 EMST restart action
9.4 Recover timing for Pre-batch
9.5 MV data when changing from MAN to AUT
9.6 During EMST Batch end operation approve or not during EMST
9.7 Batch End Start up action for restart
9.8 Start from ML value
9.9 Not executing Pre-batch alarm during EMST