1. MicroSCADA Pro Ortviken upgrade & Crimea Wind Power Plant
4/23/2017
MicroSCADA Pro Ortviken upgrade & Crimea Wind Power Plant
Stefan Johansson, Sweden
FISUB/Österbacka

2. Upgrade and wind park projects
Ortviken Paper Mill
Upgrade of one of Sweden's largest MicroSCADA installations to the latest MicroSCADA Pro
Crimea Wind Power Plant
New Wind Power Plant on the Crimea peninsula

3. Ortviken Paper Mill

4. 4/23/2017
Ortviken
FISUB/Österbacka

5. Facts and figures Facts and figures Ortviken News 375.000 ton/year
Ortviken LWC (Light Weight Coated) ton/year
Number of employees
Electrical consumption 1,9 TWh

6. Orvikens Electrical installation
4/23/2017
Orvikens Electrical installation
2 x 130kV lines from EON, normal power 250MW
Outdoor 130kV-substation with 7 st breakers
130kV GIS with 25 bays
12 x refiner 5-15 MW with direct start from GIS
1 x counter-pressure turbine with generator 15 MVA
30 x 6kV substations, 260 bays with Safesix total of 453 bays
60 x 6 kV motors
125 x low voltage/motor substations
Stort antal LSP-fack
Frekvensomriktar- och LS-drifter
FISUB/Österbacka

8. Connected IED 250 protection units of type SPAM and SPAJ
4/23/2017
Connected IED
250 protection units of type SPAM and SPAJ
45 protections/control units of type REF
100 SACO units analog/digital
100 SPOC units
2 RTUs
Fiber loops via RS232 converters
SPAC 539 C
ABB
SACO 16 D1
SPOC 110 C
ABB
FISUB/Österbacka

9. The history of MicroSCADA
4/23/2017
The history of MicroSCADA
First system was installed in 1992
The ”last” was installed in 2001
Total 15 SCS with different versions
Terminal server functionality via external software (Exceed)
NCC was using ATA functionality
Communication and data exchange with the process control system via GCOM
Komplicerat samband mellan central system och stationsdatorer
Olika versioner mot olika skydd
Y2K uppgradering med hårdvarubyte
FISUB/Österbacka

10. The original system 4/23/2017 FISUB/Österbacka
SPOC 110 C
ABB
SACO 16 D1
SPAC 539 C
ST1
ST2
ST3
ST3-11/21
ST3-31
ST4
ST4‑11
ST4‑21/31
ST53-71
ST52
ST53
ST53-41/61
ST56
ST57/58
GIS
ST53‑61
ST2-31/41
NCC/Control room SCS 100
Connection to
office network
Alarm announciator
Event printer
Hardcopy printer
SCS 100
TERMINAL
GPS ÅC
LAN
GCOM-SERVER
15”
TCP/IP
Advant Controller
Delivery by ABB
21”
DCNT
FISUB/Österbacka

11. How to upgrade the system
4/23/2017
How to upgrade the system
The system was to be upgraded in three phases
Phase 1
Get a fresh backup of the system
Upgrade all databases to lib 4*
Build a new structure from 15 individual SCS to one NCC with 15 frontends
New database build up from individual SCS
New addressing of all individual databases to fit the new structure
Komplicerat samband mellan central system och stationsdatorer
Olika versioner mot olika skydd
Y2K uppgradering med hårdvarubyte
FISUB/Österbacka

12. 4/23/2017
Upgrade from LIB3 to LIB4
No ready made tool to upgrade the LIB3 to LIB4
We developed special tool that did parts of the job (excel)
Manual ”hands-on” for addresses etc.
Upgraded all special functions by hand to LIB4
Simulated the upgraded database and all connected SPA units by using SPA-SIM
Komplicerat samband mellan central system och stationsdatorer
Olika versioner mot olika skydd
Y2K uppgradering med hårdvarubyte
FISUB/Österbacka

13. How to upgrade the system
4/23/2017
How to upgrade the system
The system was to be upgraded in three phases
Phase 1
Get a fresh backup of the system
Upgrade all databases to lib 4*
Build a new structure from 15 individual SCS to one NCC with 15 frontends
New database build up from individual SCS
New addressing of all individual databases to fit the new structure
Komplicerat samband mellan central system och stationsdatorer
Olika versioner mot olika skydd
Y2K uppgradering med hårdvarubyte
FISUB/Österbacka

14. Industrial PC with PCNET
4/23/2017
Phase 1
SPOC 110 C
ABB
SACO 16 D1
SPAC 539 C
NCC/Control room SCS 100
Connection to
office network
Alarm announciator
Event printer
Hard-Copy printer
SCS 100
TERMINAL
GPS
Delivery by ABB
Advant Controller
Delivery
by ABB
21”
LAN
MicroSCADA PRO, Server A
TCP/IP
Industrial PC with PCNET
Local workplace
SPA
ST1
ST2
ST3
ST3-11/21
ST3-31
ST4
ST4‑11
ST4‑21/31
ST53-71
ST52
ST53
ST53-41/61
ST56
ST57/58
GIS
FAT i Västerås, kontroll av typfack, redundanta servrar
Leverans till Ortviken, inkoppling av server och Frontend på nätverket
Gamla systemet levde vidare
Gamla bilderna i nya systemet
FISUB/Österbacka

15. How to upgrade the system
4/23/2017
How to upgrade the system
The system was to be upgraded in three phases
Phase 2
Upgrade the system by system i.e. letting the old system run in parallel with the new one
Move over SCS by SCS to the new structure
Komplicerat samband mellan central system och stationsdatorer
Olika versioner mot olika skydd
Y2K uppgradering med hårdvarubyte
FISUB/Österbacka

16. Industrial PC with PCNET
4/23/2017
NCC/Control room SCS 100
Connection to
office network
Alarm announciator
Event printer
Hard-Copy printer
SCS 100
TERMINAL
GPS
Delivery
by ABB
Advant Controller
21”
LAN
MicroSCADA PRO, Server A
TCP/IP
SPOC 110 C
ABB
SACO 16 D1
SPAC 539 C
Industrial PC with PCNET
Local workplace
SPA
ST1
ST2
ST3
ST3-11/21
ST3-31
ST4
ST4‑11
ST4‑21/31
ST53-71
ST52
ST53
ST53-41/61
ST56
ST57/58
ST59/60
GIS
Phase 2
Gamla bilderna i nya systemet
Flyttade över undercentraler till nya Frontend
Tomt gammal system, stog kvar som reserv i några veckor
OPC server i drift
Remote terminal i drift
FISUB/Österbacka

17. How to upgrade the system
4/23/2017
How to upgrade the system
The system was to be upgraded in three phases
Phase 3
Install the Hot standby server
Install and upgrade the new HMI to the new Pro Graphics
Komplicerat samband mellan central system och stationsdatorer
Olika versioner mot olika skydd
Y2K uppgradering med hårdvarubyte
FISUB/Österbacka

18. Industrial PC with PCNET
4/23/2017
Connection to
office network
Delivery
by ABB
SPOC 110 C
ABB
SACO 16 D1
SPAC 539 C
Industrial PC with PCNET
LAN
Local workplace
SPA
NCC/Control room
BILDSKRIVARE
MicroSCADA PRO, Server A
TCP/IP
MicroSCADA PRO, Server B
HSB
MicroSCADA PRO, Workstation
ST1
ST2
ST3
ST3-11/21
ST3-31
ST4
ST4‑11
ST4‑21/31
ST53-71
ST52
ST53
ST53-41/61
ST56
ST57/58
ST59/60
GIS
Phase 3
Remote desktop
timesync
OPC-connection
Etapp 3A
Redundanta servar installerade
Gamla systemet bortkopplat
Etapp 3B
Uppgradering till 9.2
Nya bilder
Nya rapporter
Redundant OPC server
FISUB/Österbacka

19. Crimea Wind Power Plant

20. Facts and figures Customer Nova-Eco, Kiev Ukraine Consultant
4/23/2017
Facts and figures
Customer
Nova-Eco, Kiev Ukraine
Consultant
Krim-Irey.
Ukrenergomerezhproject (Ukrainian power grid design, "Kharkov Institute”)
Project
Turn-Key delivery of two Wind Power Plant of 200MW and 100MW
Partners
Eltel for 330kV or 220 kV transmission lines and communication.
Martifer / Suzlon for 150 x 2 MW Wind Mills.
FISUB/Österbacka

21. Site location
Western Project Area
Eastern Project Area

22. West WPP
WPP Substation

23. West WP Substation 330kV CVT 330kV SA 125 MVA 110/33kV 225 MVA
110kV DCB
330kV DCB
33kV Capacitors
Control Room
33kV Capacitors
33kV Switchgear

24. East WPP
WPP Substation

25. East WP Substation 125 MVA 220/33kV 220kV DCB Control Room
33kV Capacitors
33kV Switchgear

26. How to connect ? ?

27. General requirements of the control system
The control system is adapted to fit the requirements of the power system and the turbine
Each feeder contains up to 12 windmills
There has to be a special startup sequence (soft start) during normal startup and trip situations
Startup sequences has to be both manually and automatically
Prepared for OPC connection with the WPP SCADA

28. Setting up the system

29. The RMU Each Windmill has it’s own RMU: The windmill
Transformer 690V / 33kV
Breaker
RTU560D
With I/O to connect to the units in the RMU
Communication switch to the substation
Communication to the substation via IEC-104
Internal power supply via the local voltage transformer
The windmill
Has it’s own control system powered from the 690V side
When the Windmill is started up it will automatically connected to the power grid

30. Setting up the system
IEC-104
IEC-101
to NCC

31. In the substation
RTU 560
Communicates with all the bayhouses via IEC-104
Communicates to the NCC via a IEC-101 line
Has a PLC program that can manually or automatically control each circuit breaker in each RMUs for soft in coupling of the windmill
Exchange information with the local control in the WPP/SS and the IEDs on the 33kV side

32. Setting up the system
IEC-104
IEC-101
to NCC

33. In the substation MicroSCADA Pro Local control of the substation
Communicates with the 33kV bays and the transformer units 220/330 kV via IEC61850
Exchanges information with the RTU for local control
Start/stop of all sequences of the 33 kV power grid
Busbar coloring of 100 RMUs
IED and disturbance tools

34. The system solution for WPP West
IEC
Ethernet TCP/IP
WPP S/S
Ethernet TCP/IP
IEC 61850
GPS time- syncronisation
MicroSCADA
SubstationControl System
Switch
RMU no1
RMU no100
SCADA
2*IEC
Master
IEC 61850
Client
IEC
Slave
Switch
Switch
SPA ZC402
IEC 61850
Servers
IEC Slave
IEC Slave
RTU 560D
RTU 560D
4pc RET670
RTU 560A
PLC for manual/automatic control
of circuit breakers in WPP/SS and RMUs
110DC PS
16pc DI 110VDC
2pc DO 110VDC
110DC PS
16pc DI 110VDC
2pc DO 110VDC
14pc REX 521
Fibre-cable
TP-cable

35. The system solution for WPP East
IEC
Ethernet TCP/IP
WPP S/S
Ethernet TCP/IP
IEC 61850
GPS time- syncronisation
MicroSCADA
SubstationControl System
Switch
RMU no1
RMU no50
SCADA
1*IEC
Master
IEC 61850
Client
IEC
Slave
Switch
Switch
SPA ZC402
IEC 61850
Servers
IEC Slave
IEC Slave
RTU 560D
RTU 560D
2pc RET670
RTU 560A
PLC for manual/automatic control
of circuit breakers in WPP/SS and RMUs
110DC PS
16pc DI 110VDC
2pc DO 110VDC
110DC PS
16pc DI 110VDC
2pc DO 110VDC
7pc REX 521
Fibre-cable
TP-cable