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Integrated Powertrain Solutions Page 1 History - Key Dates Founded by Mike Costin & Keith Duckworth Foundry established at Worcester Manufacturing plant.

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Presentation on theme: "Integrated Powertrain Solutions Page 1 History - Key Dates Founded by Mike Costin & Keith Duckworth Foundry established at Worcester Manufacturing plant."— Presentation transcript:

1 Integrated Powertrain Solutions Page 1 History - Key Dates Founded by Mike Costin & Keith Duckworth Foundry established at Worcester Manufacturing plant established at Wellingborough Acquisition Intelligent Controls Inc Novi, US New foundry opens in Worcester, EDC opens in Northampton Cosworth Technology Ltd formed Cosworth Technology Inc formed New Vehicle Workshop built in Northampton New Logistics Facility in Wellingborough Offices extended – Novi New manufacturing site – Wellingborough Cosworth Technology acquired by the MAHLE Group 1958 1979 1985 1995 1996 1998 2000 2002 2003 2004 1958 1979 1985 1995 1996 1998 2000 2002 2003 2004

2 Integrated Powertrain Solutions Page 2 COSWORTH TECHNOLOGY GROUP COSWORTH TECHNOLOGY GROUP Organisation - CT Castings Worcester Engineering US Novi Engineering US Novi Manufacturing Wellingborough Engineering UK Northampton Engineering UK Northampton

3 Integrated Powertrain Solutions Page 3 Novi, Michigan Engineering & Electronics 235 Employees Novi, Michigan Engineering & Electronics 235 Employees Cosworth Technology Group (Formed 3rd September 1998) Integrated Powertrain Solutions Employees1,047 Cosworth Technology Group (Formed 3rd September 1998) Integrated Powertrain Solutions Employees1,047 USA

4 Integrated Powertrain Solutions Page 4 Worcester Casting 348 Employees Worcester Casting 348 Employees Wellingborough Manufacturing & Assembly 189 Employees Wellingborough Manufacturing & Assembly 189 Employees Northampton Engineering & Head Office 275 Employees Northampton Engineering & Head Office 275 Employees Europe

5 Integrated Powertrain Solutions Page 5 Electronics Europe & USA Castings Europe Manufacturing Europe Engineering Europe & USA Integrated Powertrain Solutions Cosworth Technology

6 Integrated Powertrain Solutions Page 6 Integrated Capabilities CTs key strengths support this unique value proposition : Concept Design & Analysis Development & Calibration ValidationCastingManufacture SOP Support Electronics Facilities Project Management Integration - Cost Down

7 Integrated Powertrain Solutions Page 7 CalibrationAssemblyCastingV12 Engine VanquishDB7 Vantage Example: DB7 V12 Vantage & Vanquish

8 Integrated Powertrain Solutions Page 8 Assembly Line Bi Turbo V8 engineAudi RS6 Saloon & Avant Example: Audi RS6 Engine Assembly

9 Integrated Powertrain Solutions Page 9 Example: VW Group 1.8L Cylinder Head 1.8L 20V cylinder head for Turbo and NA applications Cast and pre-machined at CT Castings Installed in - VW Golf GTi- Audi A4 - Audi S3- Audi TT - Seat Leon

10 Integrated Powertrain Solutions Page 10 Example: Lamborghini Gallardo V10 cylinder head – co-designed with CT Castings cast at CT Castings pre-machined at CT Manufacturing

11 Integrated Powertrain Solutions Page 11 Example: Spyker Cars Spyker C8 Spyder Powertrain integration programme for global markets

12 Integrated Powertrain Solutions Page 12 New JCB Diesel Engine New 4 and 6 litre diesel engines Machining and assembly of cast iron cylinder head, engine block and bedplate For various JCB vehicles in off-highway construction equipment sector New factory being built

13 Integrated Powertrain Solutions Page 13 CT Unique Value Proposition Base engine design Performance upgrades Model year upgrades Cost-down programmes Alternative fuel / hybrid Installation programmes Manufacture and assembly Engine block and head casting Production support = Integrated powertrain solutions

14 Integrated Powertrain Solutions Page 14 Why Cosworth Technology? Recognised leader in Powertrain World class, quality service Complete value chain Client can focus on his core business


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