1. Team Crush Phase II Completion Ryan Gonzalez Brent Rieman Matt Yankow Alec Byrum Patrick David Amanda Koch John Ranalli Mark Kintner Kelly Murphy Spencer Morris Josh Snyder Sub-group 1 Sub-group 2 Sub-group 3

2. Phase One: Overview Toolkit 1-Technical foundations, Infrastructure, Experimental Research, Energy and Resources, Communication. Toolkit 2- Processing, Research Consideration of Materials, Materials Testing, Processing Functions. Toolkit 3- Design Process, Problem Solving and Brain Storming, Material Considerations, Innovation, Research.

3. Phase One: Application to Crush Toolkit 1: Develop Infrastructure, Utilize Resources Technology: Personal Responsibilities. Toolkit 2: Processing, Material Durability, Important Processes. Toolkit 3: Concurrent Design, Problem Solving & Brainstorming, Research and innovation.

4. Tool 4 Overview Cost analysis – Direct & Indirect Costs, ROI, BEA Productivity Improvement – Examination, Teamwork Traditional Productivity Tools – Time, Methods, Sampling Japanese Techniques – Synchronous Production, Reducing Production Time, J.I.T.

5. Tool 4: Application to Crush Costs – Staying under budget when purchasing materials and paying labor Productivity – Teamwork, Product Improvements, And reducing the time of production using Japanese techniques Tools – Timing of product implementation, Testing to enhance productivity

6. Tool 5 Overview Quality Systems – Quality Function Deployment, ISO 9000 Metrology & Inspection – Quality Characteristics, Specific Inspection Data-Based Systems – Charts, Statistics Problem Solving – Steps for Correcting Problems Reliability & Quality - Materials, Standards

7. Tool 5: Application to Crush Quality Systems – Meeting set Quality Standards Inspection – Quality and Functionality of all prototypes and products Flow Charts- Enhance Productivity, Reduce downtime Problem Solving – Identifying and Correcting Problems, Testing Solutions Quality – Materials selection, Manufacturing processes

8. Toolkit 6: Overview Robotics and Handling - useful for dangerous materials and repetitive motions Programmable Controllers - control motion, flow, pressure, etc. A machine follows a list of commands. Computer Aided Production - increases production time, speed, accuracy while decreasing production time and cost. Group Technology - documentation of parts, inventory, time, to assure maximum profitability

9. Toolkit 6 Summary Robotics and Handling - Increase accuracy on cuts, and when drilling holes Programmable Controllers - Ensures holes are not drilled too deeply, enables handling of delicate materials (PVC, thin dowels) without damage. Computer Aided Production - Allows holes to be drilled and materials cut to specific tolerances, without the error of locating each cut or hole. Group Technology - Has allowed our teams to communicate effectively, determine production numbers and perform cost analysis functions.

10. Prototype Two Ease of construction Crushing ability Product usefulness Ease of use/maintenance Original Prototypes Prototype One Product usefulness Structural integrity Crushing ability Ease of use/maintenance

11. Group 1: Product Slide Design elements: slanted sides, can be used standing by itself or put on a wall. Can Crushing: Prototype one uses the same basic crushing mechanism that both the other two use. Usability: PVC pipe is moveable so that the can can slide out after it has been crushed. Designed by - Ryan Gonzalez, Brent Rieman, Matt Yankow

12. Part/ Unit Materials Operation Or Function SpecificationsSub- Unit Cost Total Unit Cost Dir. Cost Ind. Cost Total Part Costs PlywoodWoodServes as base, sides and backing of can crusher Side: 2 - 5in x16in sections Base – 3.5in x 16 in 1.20 1.03 3.43.30 4.03 Smashing armWoodTo crush the canTotal: 8’x2”x4” Sub units: 11.75’’x2”x4”.32.30.501.12 HandleBlack ironDesigned to push the smashing arm down to crush the can Total: 6ft x 3/4in Sub units: 13.5in section.90.20.301.40 Metal RodSteelHolds handle to base o Total: 6ft x 1/8in Sub unit 5in section.23.10.30.63 PVC tubingPVC piping Holds can in place so can will be crushed. Total: 10ft section 3in in diameter Sub units: in section.66.20.601.46 Bolts and nuts and washers SteelHold various parts together 2 – ¼ in x 2in bolts 1 – ¼ in x 4 in bolt 4 – ¼ in nuts 2 – ¼ in washers.10.20.05 1.30.10.301.70 Column Totals 4.896.841.202.3010.34 Cost Analysis and Flowchart Cut main backboard 1/2in plywood to length Cut sides to same length as back Drill holes and attach sides to back Cut and shape Arm and attach to handle Cut small pieces for handle mounting Glue pieces to backing and drill holes. Cut slot in back and attach handle to backing. Sub-Group 1

13. Group 2: Product Slide Benefits of Design: Efficient Cost wise Free Standing or Wall-Mountable Cost effective design Compact Easy to build Downfalls of Design: Not aesthetically appealing Low durability Low quality Hard to operate Designed by – Alec Byrum, Patrick David, Amanda Koch, John Ranalli

14. Part/ Unit Materials Operation Or Function SpecificationsSub- Unit Cost Total Unit Cost Dir. Cost Ind. Cost Total Part Costs Base boardsWoodBack and base of product that will be connected to the wall. Back: 13” x 2” x 4” Bottom: 5” x 2” x 4”.35.13.48.30 1.08 Smashing armWoodTo crush the can1 -11” x 4”x 2” (makes 2 smashing arms).30.15.40.95 HandleDowel RodConnected to the smashing arm, it decreases the force needed to be applied from the user 1 – ¾” d. – 12” section. 50.10.25.85 L BracketsSteelHolds handle to base 2 – 2”.47.94.10.301.34 PVC tubingPVC pipingLocation for can to be placed during crushing process. 1 – 6.25” section, 3” diam..52.40.801.72 ConnectionsHex Bolts Nuts Wood Screw Hold various parts together. 1– ¼ in x 1.5 in bolt 1 – ¼ in x 2 in bolt 2 – ¼ in nuts 2 – 4 in screws 4 – 1 in screws 1 *.25 1 *.30 2 *.05 2 *.15 4 *.09 1.31.10.301.71 Column Totals 3.113.901.402.357.65 Swivel Bracket Blocks, Plywood Base, Crushing Tube, Ram, Handle, Crushing Pad Cut to Length/Width Needed Drill Holes for Pivots on the Handle Notch out Space for Handle on Ram Inspect Final Product Attach Swivel Bracket Blocks to Base Attach Brackets Attach Crushing Tube and Pad to Brackets Attach Handle Brackets to Base Attach Handle Attach Ram to Handle Inspect Production Flow Chart and Cost Analysis Final Assembly Sub-Group 2

15. Group 3: Product Slide Benefits of Design: Uses Mechanics universal to Team 1 Free Standing or Wall-Mountable Recessed Handle for easy operation and reduction of moving parts Cost effective design Enclosure sweeps open to drop can into wastebasket below. Crushing Beam easily slides into PVC pipe. Designed by – Mark Kintner, Kelly Murphy, Spencer Morris, Josh Snyder

16. Part/ Unit MaterialsOperation Or Function SpecificationsSub- Unit Cost Total Unit Cost Dir. Cost Ind. Cost Total Part Costs FrameWoodAesthetics and structure Three 1” x 6” planks, 19” long. Two for sides, one for backing $.25$.75$.10$.50$1.35 HandleWoodLeverage¾” Dowel Rod, 12” in length $.43 $.10$.50$1.03 Can Holder PVCCan enclosure 3” ID PVC pipe 7” in length $.75 $.15$.75$1.65 Crushing Beam WoodCrushes the can 2” x 4” plank of wood, notched to enclose handle. 10.5” in length $.37 $.15$.50$1.02 Wood Platform WoodPlatform inside tubing. 2” x 4” plank of wood, 3” in length, rounded to fit inside PVC pipe. $.16 $.15$.50$.81 HardwareSteel (Zinc) Hold can crusher together 1 - ¼” x 3” Carriage Bolt 2 – ¼” x 6” Carriage Bolt 3 – ¼” x 20 thread Nuts $.15 $.30 $.05 $.15 $.60 $.15 $.05 $.10 $.30 $.75 $.30 Column Totals $2.46$3.36$.80$3.05$7.21 Cut pieces, sides, handle, crushing arm, base, PVC pipe, crush plate. Drill holes in PVC, handle, base, crush plate, sides. Cut recess slot for handle Round edges on bottom of handle and cut crushing arm at angle Assemble handle and crushing arm with bolts, nuts, washers Attach PVC to base with bolts, nuts, washers Attach handle and throwing arm assembly to the base Attach sides to enclose crusher Production Flow Chart and Cost Analysis Sub-Group 3

17. Conclusion: The Final Product Durable construction Most advanced, creative and functional design Marketability More expensive per unit compared to other two products, but the appearance is worth the cost Total Cost: $ 10.34 The design of Sub-Group 1, Team Crush