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Maruti Steel Fab. Shaping Ideas One of the Largest Manufactures of Formworks in INDIA.

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Presentation on theme: "Maruti Steel Fab. Shaping Ideas One of the Largest Manufactures of Formworks in INDIA."— Presentation transcript:

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2 Maruti Steel Fab. Shaping Ideas One of the Largest Manufactures of Formworks in INDIA.

3 INTRODUCTION  Maruti Steel Fab.  1 of the largest manufactures of formworks.  Launching Gantry.  Segmental Formwork.  Tunnel Formwork.  Specially designed formwork for Post Tension Slabs for IT & Malls.

4 Banglore Metro  Design & Fabrication of Elliptical shape of formwork size 1600mm X 2500 mm.  17 meters height Single Pour. For Karnataka most prestigious Project. On Main MG Road. Banglore Metro.

5 Casting on going in process

6 In line Pier along with Pier Cap

7 Fly over at Pune ( Hadpasar)  Pier & Pier Cap at Pune.  Client: M/s. J.Kumar Infra Projects Limited.  With groves Flaring like Sun Rays. In the Cap.  Crown between Pier & Pier Cap.

8 Pier, Pier Cap & I Girder formwork  Pier Diameter 1700mm Diameters, with Seamless grooves of 25 mm deep in full length of Pier.  Pier Cap Elliptical Flair Step Wise.  Top of the cap have 2 radius making it look like Pipe, thru out Periphery

9 Bhiwandi Flyover.  Raw Finish of the concrete surface where in casted using Maruti Steel Fab. Pier Formwork.  Client: J.Kumar Infrastructure Limited.

10 Box Girder Shuttering.  Pier Casting for Pathankot Highway. BOT.  Client M/s. Gannon Dunkerly & Co Limited ( Delhi Division)  Various Spans of 32.4 meters, 35 meters, 42 meters & 48 meters. Along with Trussels & supporting structure.

11 Phathankot Highway.  Around 1000 Tons of Steel Shuttering for Box girder & Cribs. Supplied by Us in 5 months time.

12 Box Girder  Bottom Slab ready with reinforcement along with the side shuttering, including intermediate blisters.

13 P.S.C. Girder Shuttering  P.S.C. Girder shuttering of height 2250 mm height & length of 21480 mm.  Client: Satav Infrastructure Limited.  Prestigious Project of NH – 4. B.O.T. For N.H.A.I.

14 Panchagutta Flyover  Under HUDA the flyover formwork was done by us with Elliptical Flair in 4 meters portion.  Client: M/s. Gammon India Limited.  Including Rubber Lining done by us.

15 D Shape Tunnel Formwork 5500mmHt X 5000mm (W)X6000mm long  D. Shaped Tunnel Form work with window arrangement for pouring of concrete, the frame done using high tensile steel thus reducing the weight of formwork, internal clear opening 3.5 X 3 meters for Dumper to pass thru for disposal of Mucking inside the tunnel thus enabling parallel, construction activities going on.  Client: M/s. Sammon Engineers &Earthmoving Corpration.  Site: Udaipur.

16 Tunnel Shuttering  D Shaped Tunnel formwork done way back in 1997. Very Light in weight using the truss type arrangement.  Client M/s. Mudhcon Projects Limited. ----------------------------------------------  D Shaped Tunnel formwork for MKDVC Project ( Water Tunnel )  5 meters ( W) X 5.250 ( H ) X 6 meters long.  Client: M/s. Parwani Builders (P) Limited.  Site: Kolhapur

17 Tunnel Formwork.  Total Length of the tunnel 7 Kilometers.  Site: Devikhindi.  ------------------------------  Side lining for tunnel.  7 meters wide, 3.6 meters Height & 6 meters long formwork.  Client : P.V.R Projects Limited.  With all window arrangements & pneumatic vibrators.

18 Retaining Walls  Retaining wall casted in single pour of height of 7300 mm.  Length of Trench 2 Kilometers.  1 side support only the other side rock was there over cut up t0 1 meter in some places.  Client: Shapoorji Pallonji & Co Limited  Site : Ranjangaon.  Total Tons: Approximate 100 Tons.

19 Shuttering designed for PT Salb  Ply wood plates specially designed for Post Tensions Slabs.  Where in only primary grid required secondary grid not required.  High Tensile Channels placed over the Stirrup heads & plates directly over that.

20 Plywood plates.  Plate Gives over 120 reputations.  All Standard components are used.  Weight of the plates much lighter that wall forms. Just 33 Kg per meter square.

21 Cuplock System  Cuplock system supplied for defense building.  27 meters height.  Beam of 1200mm Height & 24 meters span.  Slab Thickness 400 mm  Using Plywood Plates.  Client: Vijay Nirman Co P Limited.

22 List of Clients.  Ambience Construction India Ltd Hyderabad  Associated Engneering Co (P.V.Raj.) Hydrebad.  Gayatri Projects Ltd.Hyderabad / Banglore  H.H.Engineers Pune.  Ircon Constructions Limited.Pune.  J.Kumar Infraprojects LtdMumbai.  K.Raheja Construction (p) ltd Pune  Madhucon Projects Ltd.Hyderabad/ Pune.  Nagarjuna Construction Co. LtdBombay, Hyderabad  NCC – Maytas ( J.V) Singapore City.Hydrebad.  Petron Civil Engineering LtdPune

23  Pratibha Construction Co.Kolhapur.  Rajdeep Buildcon (P) Limited.Pune/Nagar/Nagpur.  Ramky Infrastructure Limited.Hydrebad.  Satav Construction (P) Limited Pune.  Sew Construction Ltd Hyderabad  Shapoorji Pallonji & co Ltd.Pune  Shrinivasa Construction Ltd Hyderabad/ Pune.  Simplex Concrete Piles I LtdMumbai  Skanska Cementation I Ltd Bombay  Sobha Space ( P ) Limited Banglore / Pune.  Soma Enterprises Ltd Hyderabad (all India site ).  U.B.Engineering LtdPune, Chiplun.  Vascon Engineering P Limited Pune.  Vijay Nirman Co P Limited Pune / Nagpur / Nandurbar.  M.R.BuildersPune  Gammon India LimitedNasikh, Hydrebad.  Navayuga Engineering Co Limited.Banglore / Hydrebad.  Cherian Varkey construction company Pvt ltdKochi.  Bangalore Metro Rail Corporation LimitedBangalore.  And Endless list to follow………..

24 On going Works as on 20.9.2008  Launching Girder Total length 72 meters ( Including nose) Span between 2 piers 32 meters. Client: Navayuga Engineering Co Limited.  Elliptical Pier, with elliptical flair & cap. Client Bangalore Metro Rail Corporation Limited.  Sky Walk for around 2000 Tons, Client: J.Kumar Infraprojects Limited.  Column & Slab casting single pour column height 9 meters. For Power Project J.S.W. Client: Raghu Constructions.  P.S.C. Girder Shuttering. Client Cherian Varkey construction company Pvt ltdKochi.

25 Rental Division. Material available on hire. S.NoDescriptionNumbers 1` Props – 2.00 + 2.00 = opening = 3.70 5000 2 Props – 2.00 + 3.00 = opening = 4.70 2000 3 Spans – 2.35 + 2.35 = opening = 4.10 Mtr 1000 4 Centering plates -.600 X.900 5000 5 1.00 X H Frames – 2.00 2000 6 Cross Bracing – 2.00 X 2.00 2000 7 Cup lock systems Vertical – 2.00 Mtr 1500 8 Cup lock systems vertical – 1.50 mtr 1500 9 Cup lock systems vertical - 1.00 Mtr 1500 10 Cup lock systems horizontal – 1.00 2000 11 Cup lock systems horizontal – 1.20 2000 12 Cup lock systems horizontal – 2.00 2000

26 Contact Us.  Maruti Steel Fab. Plot # 9. B.U. Bhandari Industrial Estate Sanaswadi. Pune 412208. Email: harish@marutisteelfab.com. marutisteelfab@gmail.com. harish@marutisteelfab.com marutisteelfab@gmail.comharish@marutisteelfab.com marutisteelfab@gmail.com Cell # +919822000092. Cell # +919823366661. Fax # +91- 20 – 66113695. Branches: Bombay, Hyderabad, Bangalore, Chennai.


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