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SPE 165151 Gunnar Olsvik and Siv Howard, Cabot Specialty Fluids John Downs, Formate Brine Ltd
The Long-Term Production Performance of Deep HPHT Gas Condensate Fields Developed Using Formate Brines SPE European Formation Damage conference , Noordwijk, The Netherlands, 5-7 June 2013
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SPE European Formation Damage conference, 5-7 June 2013
Formate brines Sodium formate Potassium formate Cesium formate Solubility 47 %wt 77 %wt 83 %wt Density 1.33 g/cm lb/gal 1.59 g/cm lb/gal 2.30 g/cm lb/gal Formates are also soluble in some non-aqueous solvents SPE European Formation Damage conference, 5-7 June 2013
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Formate brines for HPHT gas wells
Low-solids heavy fluids for deep HPHT gas well constructions Reservoir drill-in Completion Workover Packer fluids Well suspension Fracking (OHMS) Used in hundreds of HPHT wells since 1995, including some of Europe’s deepest, hottest and highly-pressured gas reservoirs SPE European Formation Damage conference, 5-7 June 2013
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Reservoir Description
42 deep HPHT gas fields developed using formate brines, * (published data) Country Fields Reservoir Description Matrix type Depth, TVD (metres) Permeability (mD) Temperature (oC) Germany Walsrode,Sohlingen Voelkersen, Idsingen, Kalle, Weissenmoor, Simonswolde Sandstone 4,450-6,500 Hungary Mako , Vetyem 5,692 - 235 Kazakhstan Kashagan Carbonate 4,595-5,088 100 Norway Huldra ,Njord Kristin,Kvitebjoern Tune, Valemon Victoria, Morvin, Vega, Asgard 4,090-7,380 50-1,000 Pakistan Miano, Sawan 3,400 10-5,000 175 Saudi Arabia Andar,Shedgum Uthmaniyah Hawiyah,Haradh Tinat, Midrikah and carbonate 3,963-4,572 0.1-40 UK Braemar,Devenick Dunbar,Elgin Franklin,Glenelg Judy, Jura, Kessog Rhum, Shearwater West Franklin 4,500-7,353 0.01-1,000 USA High Island 4,833 177 * Now more HPHT fields in Kuwait, India and Malaysia during SPE European Formation Damage conference, 5-7 June 2013
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The economic benefits of using formate brines in HPHT gas field developments – Reference papers
SPE (2010): “A Review of the Impact of the Use of Formate Brines on the Economics of Deep Gas Field Development Projects” SPE (2011): “Life Without Barite: Ten Years of Drilling Deep HPHT Gas Wells With Cesium Formate Brine” SPE European Formation Damage conference, 5-7 June 2013 5
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Formate brines – The economic benefits provided in HPHT gas field developments
Formate brines tend to improve oil and gas field development economics by : Reducing well delivery time and costs - 12 years of use with screens - Very good with ESS Improving well/operational safety and reducing risk Delivering production rates that exceed expectations Providing more precise reservoir definition SPE European Formation Damage conference, 5-7 June 2013
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Several highlights from some Kvitebjoern HPHT gas wells drilled and completed with formates
Fast open hole screen completions and high well productivity Kvitebjoern well Completion time (days) A-4 17.5 A-5 17.8 A-15 14.8 A-10 15.9 A-6 12.7 * Operator quote after well testing (Q ) “The target well PI was 51,000 Sm3/day/bar This target would have had a skin of 7” “A skin of 0 would have given a PI of 100,000” “THE WELL A-04 GAVE A PI OF 90,000 Sm3/day/bar (ANOTHER FANTASTIC PI)” The Well PI was almost double the target * Fastest HPHT well completion in the North Sea SPE European Formation Damage Conference, 5-7 June 2013
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But productive for how long ?
Objectives of the analysis presented in this paper : Map the production profiles of North Sea HPHT fields where formate brines were the last fluids to contact the reservoirs in every well Compare actual cumulative production over time against published estimates of recoverable reserves at start-up See if the well construction design influences the production profile (e.g. Cased vs. Open hole completions) SPE European Formation Damage conference, 5-7 June 2013
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Reviewed long-term production from 8 North Sea HPHT gas condensate fields in 3 categories
Category Fields Reservoir penetration and well completion 1 Tune Huldra All production wells drilled and completed in high-angle open hole with formate brines. Single filtrate in reservoir. 2 Kvitebjørn All production wells drilled and completed in high-angle open- and cased-holes with formate brines. Multiple filtrate types in reservoir surrounding cased holes. 3 Braemar Glenelg Jura Rhum West Franklin All production wells drilled with oil-based mud, then completed in cased hole with formate brines as the perforating fluids (with and without kill pills). Multiple filtrate types in all wells Production data obtained from UK DECC and Norwegian NPD websites SPE European Formation Damage conference, 5-7 June 2013
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Tune field – semi-HP/HT gas condensate reservoir drilled and completed with formate brines, 2002
4 wells : m horizontal reservoir sections. Open hole screen completions. Suspended for 6-12 months in formate brine after completion SPE European Formation Damage conference, 5-7 June 2013
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Tune wells - Initial Clean-up – Operator’s view (direct copy of slide) June 2003
Wells left for 6-12 months before clean-up Clean-up : hours per well Well performance Qgas 1.2 – 3.6 MSm3/d PI 35 – 200 kSm3/d/bar Well length sensitive No indication of formation damage Match to ideal well flow simulations (Prosper) - no skin Indications of successful clean-up Shut-in pressures Water samples during clean-up Formate and CaCO3 particles Registered high-density liquid in separator Tracer results A-12 T2H non detectable A-13 H tracer indicating flow from lower reservoir first detected 5 sd after initial clean-up <-> doubled well productivity compared to initial flow data No processing problems Oseberg Field Center 11 SPE European Formation Damage conference, 5-7 June 2013
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Tune – Production of recoverable gas and condensate reserves since 2003 (NPD data)
Good early production from the 4 wells - « No skin» million m3 gas /day - 23,000 bbl/day condensate Good sustained production - 90% of recoverable hydrocarbon reserves produced by end of Year 7 NPD current estimate of RR: billion m3 gas - 3.3 million bbl condensate Open hole screen completions and single filtrate SPE European Formation Damage conference, 5-7 June 2013
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Huldra field – HPHT gas condensate reservoir drilled and completed with formate brines, 2001
6 production wells 1-2 Darcy sandstone BHST: 147oC TVD : 3,900 m Hole angle : 45-55o Fluid density: SG m x 81/2” reservoir sections Open hole completions, 65/8” wire wrapped screens Lower completion in formate drilling fluid and upper completions in clear brine SPE European Formation Damage conference, 5-7 June 2013
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Huldra – Production of recoverable gas and condensate reserves since Nov 2001 (NPD data)
Plateau production from first 3 wells - 10 million m3 gas /day - 30,000 bbl/day condensate Good sustained production - 78% of recoverable gas and 89% of condensate produced by end of Year 7 - Despite rapid pressure decline..... NPD current estimate of RR: billion m3 gas million bbl condensate Open hole screen completions and single filtrate SPE European Formation Damage conference, 5-7 June 2013
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Kvitebjørn field – HPHT gas condensate reservoir drilled and completed with formate brines, 13 wells to date – 8 O/B, 5 in MPD mode 100 mD sandstone BHST: 155oC TVD : 4,000 m Hole angle : 20-40o Fluid density: SG 2.02 for O/B m x 81/2” reservoir sections 6 wells completed in open hole : 300-micron single wire-wrapped screens. Remainder of wells cased and perforated SPE European Formation Damage conference, 5-7 June 2013
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Kvitebjørn– Production of recoverable gas and condensate reserves since Oct 2004 (NPD data)
Good production reported from first 7 wells in million m3 gas /day - 48,000 bbl/day condensate Good sustained production (end Y8) - 37 billion m3 gas - 17 million m3 of condensate - Produced 70% of original est. RR by end of 8th year NPD : Est. RR have been upgraded - 89 billion m3 gas (from 55) - 27 million m3 condensate (from 22) Note : Shut down 15 months, Y3-5 - To slow reservoir pressure depletion - Repairs to export pipeline SPE European Formation Damage conference, 5-7 June 2013
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Formate brines have been used to complete all of the cased wells in 5 HPHT fields in UK North Sea
Operator No. of wells Depth (meters) Pressure (bar) Temp (oC) Wellhead Brine density (kg/m3) Braemar Marathon 1 (NP) 4,500 701 136 Sub-sea 1.86 Rhum BP 3 4,750 862 149 2.19 West Franklin* Total 2 7,327 1,154 204 Platform 1.94 Glenelg* 7,385 1,150 200 1.78 Jura 3,935 702 127 2.09 All wells drilled with OBM * The deepest, hottest and highest-pressured fields in UK North Sea SPE European Formation Damage conference, 5-7 June 2013
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Fluid losses from HPHT wells in UK North Sea perforated in formate brines
Field Kill Pill Fluid losses during and after perforating (m3) Comment Braemar – 1 well No 2.3 Re-perforation of 18 year old appraisal well. Short flow and then zero losses Rhum Yes 0.5 Flowed in first few minutes, then zero losses for 3 days Glenelg – 1 well 17.7 2m3 on perforating and then 15.7m3 seepage losses Jura Yes –over perfs 1.46 Flow stopped within 3 hours West Franklin 565 F9Y - Pumping brine at intervals during period 29 June-18th July to maintain WHP during 2 perforating runs and fishing SPE European Formation Damage conference, 5-7 June 2013
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Braemar field – Production of recoverable gas and condensate reserves since September (DECC data) Estimated (2003) recoverable reserves produced in full from this single well development by Year 9 Estimated recoverable reserves billion m3 gas million m3 condensate Cumulative 2012 billion m3 gas million m3 condensate SPE European Formation Damage conference, 5-7 June 2013
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Glenelg – Production of gas and condensate since March 2006 (DECC data)
No published reserves information ? Similar to Braemar ? Highest temperature and pressure reservoir developed in UK North Sea (2006), accessed by single extended reach well Good initial production Operator statements : - «30,000 boe/day capability» - «500,000 m3/year condensate» Cumulative Feb 2011 billion m3 gas million m3 condensate SPE European Formation Damage conference, 5-7 June 2013
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West Franklin – Production of gas and condensate from West Franklin/Franklin 2001-11 (DECC data)
No published reserves information. Hottest, highest pressure commercial development in world (2007), accessed by two extended reach wells, F7z and F9y Excellent initial production Operator statements : - « F9y has 40,000 boe/day capability» - «one of most productive wells in N. Sea» - «2.6 million m3/day of gas from F9y» West Franklin has sustained the Franklin field output - > 2.5 billion m3 gas per year from Y6 onwards Note : 566 m3 of cesium formate brine was pumped into formation around F9Y SPE European Formation Damage conference, 5-7 June 2013
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BP Rhum field – largest undeveloped gas field in UK in 2005
45 mD sandstone reservoir SPE European Formation Damage conference, 5-7 June 2013
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Rhum field – Production of recoverable gas reserves: December 2005- October 2010 (DECC data)
After nearly 5 years the 3 Rhum production wells had produced 35% of the estimated recoverable gas reserves Estimated recoverable reserves - 23 billion m3 gas Cumulative production Oct 2010 billion m3 gas Production suspended since late 2010 - EU sanctions against Iran SPE European Formation Damage conference, 5-7 June 2013
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Jura – Production of gas and condensate since May 2008 (DECC data)
Estimated (2008) proved and probable reserves of 170 million boe – no published segmentation by hydrocarbon type Good initial production from 2 wells billion m3 gas produced during Y2 Cumulative June 2012 billion m3 gas million m3 condensate = 46 million boe in total = 27% production of est. RR after 4 years SPE European Formation Damage conference, 5-7 June 2013
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Conclusions – Cat 1 HPHT wells - Drilled and completed in high-angle open hole with formate brines
Tune and Huldra fields produced 100% of recoverable gas and condensate reserves within 10 years – average 3.5 billion m3 gas /well Gas – 90% in 7-8 years Condensate – 90% in 5-7 years Provides evidence that drilling and completing HPHT gas production wells in open hole with formate brines can be a successful strategy Formate Brine Seminar - Stavanger, 22 November 2012
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Conclusions – Cat 2 HPHT wells - Drilled and completed in open- and cased-hole with formate brines
Kvitebjørn field has produced 70 % of the original estimated reserves by end of Year 8 – despite production constraints Gas production has been at a steady 6-7 billion m3/year for last 4 years – already produced 3 billion m3 gas per well Need more time to see how the production progresses towards upgraded recoverable reserves estimate Good chance to compare durability of open- hole versus cased-hole HPHT wells ? Formate Brine Seminar - Stavanger, 22 November 2012
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Conclusions – Cat 3 HPHT wells - drilled with OBM and completed in cased-hole with formate brines (no pill) Braemar and Glenelg are both small rich-gas condensate fields drained by single cased wells perforated in formate brines without kill pills. Low brine losses. Braemar reached original est. RR figure by Year 9 Glenelg following same gas production track and already exceeded 2 million m3 condensate production by Year 5 Formate Brine Seminar - Stavanger, 22 November 2012
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Conclusions – Cat 3 HPHT wells - drilled with OBM and completed in cased-hole with formate brines (no pill) West Franklin is a «200 million boe» gas condensate field currently drained by 2 cased wells, perforated in formate brines. Large brine volume pushed into reservoir from well F9y No cumulative production data available but was apparently producing >30,000 boe/day in the 4 years before Elgin gas leak in March 2012 West Franklin Phase 2 development in progress Too early to get a picture of long-term production performance Formate Brine Seminar - Stavanger, 22 November 2012
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Conclusions – Cat 3 HPHT wells - drilled with OBM and completed in cased-hole with formate brines+ kill pill Rhum and Jura are lean gas condensate fields drained by 3 and 2 cased wells respectively, perforated in formate brines with kill pills Rhum : 35% recovery of gas reserves by Year 5, before production suspended Jura : 27% recovery of gas reserves after 4 years Too early to get a picture of long-term production performance Formate Brine Seminar - Stavanger, 22 November 2012
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