2. TPM is a new technique of equipment maintenance that strives to achieve perfect production:  No Breakdowns  No Small Stops or Slow Running  No Defects  No Accidents

3. In this the machine operators are also involved in the maintenance processes unlike in the others.

4.  Autonomous maintenance.  Planned maintenance.  Quality maintenance.  Focused improvement.  Early equipment management.  Training and Education.  Safety, Health and Environment.  TPM in Administration.

5.  Sort  Set in Order  Shine  Standardize  Sustain

6.  PREPARATORY STAGE 1. Announcement by Management in the organization. 2. Initial education 3. Setting up departmental committees. 4. Establishing work system and target. 5. Master plan for institutionalizing.  INTRODUCTION STAGE  IMPLEMENTATION STAGE  INSTITUTIONALISING STAGE

7. Identifies the percentage of planned production time that is truly productive. Developed to support TPM initiatives by accurately tracking progress towards achieving “perfect production”. OEE = A*PE*Q A= (MTBF-MTTR)/MTBF PE = RE*SE

8. Where A=availability of the machine PE= performance efficiency Q= quality rate MTBF= mean time between failures MTTR= mean time to repair RE= rate efficiency SE= speed efficiency

9.  Breakdowns-tooling failure, motor failure, etc.  Setup and Adjustments-changeover, operator shortage, etc.  Small Stops-component jam, sensor blocked, etc.  Slow Running-incorrect setting, alignment problem, etc.  Startup Defects- rework  Production Defects-scrap