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Leukocyte-Reduced Blood Components Lore Fields MT(ASCP)SBB Consumer Safety Officer, DBA, OBRR, CBER September 16, 2009
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2 Outline Resources for FDA Review Criteria FDA Review Checklists General Content of Leukocyte Reduction Submissions Review Considerations for Specific Products
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3 Resources for FDA Review Recommendations in FDA guidance documents Device Operator’s Manuals Package Inserts for Reagents and Supplies Published scientific literature
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4 FDA Guidance Documents used for Reviews Recommendations and Licensure Requirements for Leukocyte-Reduced Blood Products, 5/29/1996 Guidance for Industry: Use of Sterile Connecting Devices in Blood Bank Practices, 11/22/2000 Guidance for Industry and FDA Review Staff: Collection of Platelets by Automated Methods, 12/7/07
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5 Operator’s Manuals and Package Inserts for Reviews Operator’s Manuals and Package Inserts – Apheresis instruments – Leukocyte Reduction Filters – Sterile connecting devices – Residual WBC counters – Collection bags How we use operator’s manuals and package inserts – Collection procedures – Processing procedures – Product specifications
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6 FDA Apheresis Review Checklists Leukocyte Reduction Review Checklist: General Quality Control (QC) Sheets Device Manufacturer’s Instructions for Use and Product Specifications
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7 FDA Apheresis Review Checklists http://www.fda.gov/BiologicsBloodVaccin es/BloodBloodProducts/Regulationofthe BloodSupply/ReviewChecklist/default.ht m
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8 Device Manufacturer’s Instructions for Use and Product Specifications Checklists Devices that do not allow the calculation of 85% recovery will have specific instructions on a quality control plan to follow.
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9 General Content of Submissions Form FDA 356h Detailed Description of Request SOPs Records and Forms Product Quality Control Logs Labeling May reference previously approved SOPs, forms and labeling (include STN)
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10 General Submission Content The detailed description of the request typically includes: – Products requested for licensure, including anticoagulants – Collection, processing and testing device(s) (instrument, filter) – List of facilities requesting product licensure (address, registration number) – Cell counting method and where the testing will be performed
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11 General Submission Content SOPs typically submitted include: – Collection procedures, including arm prep – Donor history forms, including informed consent – Product manufacturing procedures, including QC, labeling, splitting, leukocyte reduction, storage, shipping, equipment calibration, etc. – Failure investigation – Quarantine and disposition of unsuitable products
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12 General Submission Content Records and Forms – we recommend the following: – Product processing, collection information – Product quality control records
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13 General Submission Content Completed records and forms – Relevant validation protocols and data (Validation summary only, including failure investigations) – 2 consecutive months quality control data Red Blood Cells Platelets, Pheresis Each type of device and each methodology
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14 General Submission Content Product Quality Control Records – Product description (eg, product name, leukocyte reduced) – Type of collection (eg, single, double) – Collection and testing dates – Product specifications – Product testing results, including WBC counts, platelet yields, absolute RBC volume, pH, RBC recovery, product volume, etc. – Interpretation of each result
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15 General Submission Content Product Quality Control Records (cont.) – Collection device (manufacturer, model number) – Product identification number – Collection center – Technologist identified – Monthly interpretation – Acceptable criteria – Evidence of QA oversight
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16 General Submission Content Labeling – Form FDA 2567 – Circular of Information – Base label and product overlay labels for each product – 21 CFR 606.121(c)(13) – machine readable information Unique facility identifier Lot number relating unit to donor Product code ABO/Rh of donor – ISBT 128 or Codabar – “Apheresis” in product name or attributes (if applicable)
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17 General Submission Content Just remember with labeling: Leukocytes Removed Leukocytes Poor Leukocytes Depleted Leukocytes Reduced
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18 Review Considerations for Whole Blood and Red Blood Cells Validation – No recommendations in LR guidance – establish documented evidence which provides a high degree of assurance that a specific process will consistently produce a product meeting its pre-determined specifications and quality characteristics Monthly QC – 1% of collections for each product type, selected at random; if less than 400 per month, then 4 of each product type – 95% meet product standards
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19 Review Considerations for Whole Blood and Red Blood Cells Whole Blood, Leukocytes Reduced and Red Blood Cells, Leukocytes Reduced should be prepared by a method known to: – leave a residual leukocyte count of less than 5.0 x 10e6 per container and – retain a minimum of 85% of the original component
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20 Review Considerations for Platelets Validation – No recommendations in LR guidance – establish documented evidence which provides a high degree of assurance that a specific process will consistently produce a product meeting its pre- determined specifications and quality characteristics
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21 Review Considerations for Platelets Monthly QC – 1% of collections for each product type, selected at random; if less than 400 per month, then 4 of each product type – 95% meet product standards
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22 Review Considerations for Platelets Platelets, Leukocytes Reduced prepared from Whole Blood should be prepared by a method known to: – leave a residual leukocyte count of less than 8.3 x 10e5 per container and – retain a minimum of 85% of the original component
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23 Review Considerations for Platelets, Pheresis Validation Summary 95%/95% is a statistical approach to demonstrate a 95% confidence that a product or process conforms to a prespecified standard 95% of the time
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24 Review Considerations for Platelets, Pheresis Validation (continued) – Perform when the automated blood cell separator device or filtration method is first put into use at an establishment and/or as recommended by the automated blood cell separator device manufacturer. – Conduct testing on the collection (parent container) and on the individual components from double and triple collections. – Other as specified by device manufacturer
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25 Review Considerations for Platelets, Pheresis Monthly quality control (submit 2 months) – Other as specified by device manufacturer
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26 Review Considerations for Red Blood Cells (Apheresis) Validation – No recommendations in LR guidance – establish documented evidence which provides a high degree of assurance that a specific process will consistently produce a product meeting its pre-determined specifications and quality characteristics Monthly QC – 1% of collections for each product type, selected at random; if less than 400 per month, then 4 of each product type – 95% meet product standards or repeat QC
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27 Review Considerations for Red Blood Cells (Apheresis) Red Blood Cells, Leukocytes Reduced should be prepared by a method known to: – leave a residual leukocyte count of less than 5.0 x 10e6 per container and – retain a minimum of 85% of the original component
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28 Review Considerations for Red Blood Cells (Apheresis) Devices that are not able to provide a pre- filtration sample. – Devices have been cleared by FDA with an alternative method of determining product quality. – Results of alternative methods must still be recorded and evaluated to ensure that 95% of the products are acceptable. – Methods include: Computer Software (part of collection device) Minimum absolute Red Blood Cell Volume
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29 Helpful Tip Percent recovery is calculated with an absolute Red Blood Cell volume. Volume x HCT = absolute RBC volume
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30 Summary CBER reviews based on: – Regulations and Guidance Documents – Operator’s Manuals and Package Inserts Submission typically should include information for substantive review – Consult CBER review checklists – Consult operator’s manuals and package inserts
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31 Summary Approvals are specific for: – Apheresis instrument – Product collected – Collection facility for apheresis – Manufacturing facility for filtration
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