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Published byMarcus Watkins Modified over 9 years ago
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Hydraulics
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An area of engineering science that deals with liquid flow and pressure
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Hydraulic Fluids Liquid pumped through a hydraulic system Petroleum-based or synthetic oil Serve four major functions: 1. Power transmission 2. Lubrication of moving parts 3. Sealing of spaces between moving parts 4. Heat removal Relatively Incompressible!
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Two Types or Conditions of Hydraulic Systems Hydrostatic Hydrodynamic
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Hydrostatics - a “No Flow” Scenario “Static” means “stationary” or “non flowing” in a hydraulic system Hydraulic systems are considered static when there is no flow Pascal’s Law (for hydrostatics): a pressure applied to a confined hydrostatic fluid is transmitted with equal intensity throughout the fluid Same pressure all throughout!
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Hydrodynamics – a “Flow” scenario “Dynamic” means “moving” or “flowing” in a hydraulic system Hydraulic systems are considered dynamic when there is flow Pascal’s Law does not apply! Pressure does not have equal intensity in a flowing dynamic system Pressure drops along the length of a hydraulic line in flowing systems
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Flow and Pressure Flow, Q volume flow rate amount of fluid moving through system per unit time Pressure, P force per unit area of fluid moving through a system
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Mechanical Advantage Ideal mechanical advantage (IMA) Assumes no frictional losses Calculated as ratio of output force to input force Actual mechanical advantage (AMA) always less than ideal difficult to calculate
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Application of Pascal’s Law in a Simple Hydrostatic System How much force must you exert on piston A to lift a load on piston B of 500 lbs? What is the ideal mechanical advantage of this system?
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Problem Solving Step 1: Determine the pressure in the system using information about piston B Known Unknown A = 500 in 2 P=? F = 500 lb Equation No algebra needed Substitution & Solution STEP 2: Use the pressure calculated in STEP 1 and information about piston A to calculate force Known Unknown A = 1.0 in 2 F=? Equation and algebra: Substitution & Solution
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Problem Solving Step 3: Determine the ideal mechanical advantage (IMA) of the system using information from STEPS 1 & 2 Known Unknown F(input) = 1 lb IMA=? F(output) = 500 lb Equation No algebra needed Substitution & Solution
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A Hydraulic System
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Tank/Reservoir Storage device which is open and not pressurized Filter
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Pumps Positive displacement pump (Gear Pump): a specific amount of fluid passes through the pump for each rotation Centrifugal pump (Vane Pump): no specific amount of fluid flow per rotation; flow depends on speed of blades
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Accumulators Storage device which is closed and is under pressure
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Valves Check Valve Directional Control
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Linear Actuators Use hydraulic power to move linearly Single Acting Double Acting
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Rotary Actuators Use hydraulic power to rotate Single-Vane Double-Vane
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Applications Robotics Oil systems in vehicles (e.g. brakes) Presses Heavy equipment Wood splitter Aircraft control systems
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The Hydraulic Trainer Motor Pump Return line from reservoir Pressure line Pressure Regulator In-line Pressure Gauge Flow Control Valve Check Valve Actuators Directional Control Valve Inline-Tee Return line Connections Supply line Connections
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