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PRINCIPLES OF OPERATION
A/C GENERATORS PRINCIPLES OF OPERATION
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OPERATION The generator converts mechanical energy into electrical energy. Mechanical energy is given by means of a drive belt, from the crankshaft.
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MAJOR COMPONENTS Housing ( drive and rear) Rotor Stator Rectifier
Brush Assembly Voltage Regulator (Integral) Drive Pulley
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Principles
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HOUSINGS Drive Housing: Supports the front of the rotor shaft, as a large bearing pressed or flanged bolted. Has mounting holes for installation on to engine via a bracket. End Housing: Anchoring point for Brush holder, Regulator, Rectifier and Stator assembly. Also supports the rear of the rotor shaft via small bearing.
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Housings
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ROTOR Purpose: The rotor is used to create a magnetic field, and rotate that magnetic field inside the stator at varying speeds. Parts Projections (2) North and South Rotor shaft Field Windings Slip Rings
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ROTOR CONSTRUCTION
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BRUSHES AND SLIP RINGS Purpose: To direct current to the rotating field windings Connections F (field terminal) External Voltage regulator (insulated) Exciter Diodes
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Brushes and Slip Rings
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STATOR Purpose: To collect the magnetic field created by the rotor
Parts 3 or 4 phase windings Laminated steel frame Winding types Wye Delta
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Stator Construction
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STATOR The Stator produces a Analog Signal, that produces Alternating Current Output is determined by Magnetic field strength Rotor speed Winding type (delta or wye) Winding length Number of phases (windings)
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Stator Operation
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Rectification Purpose: Change the current from AC to DC Parts
Diodes: Three positive and three negative. Exciter Diodes: Controls field current at Startup giving us full field current after start-up. Heat Sink: Aluminum webbing linking diodes to end frame.
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Rectification Parts
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Rectification Operation
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Voltage Regulator Purpose: To control the current flow through the field windings. Process: Switches current flow on and off in the field windings, by watching line voltage
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Regulation
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