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Windrusher Drop Dead Design Review Today only, free admission to the presentation. You’re given the entire seat, but you’ll only need the edge of it.

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Presentation on theme: "Windrusher Drop Dead Design Review Today only, free admission to the presentation. You’re given the entire seat, but you’ll only need the edge of it."— Presentation transcript:

1 Windrusher Drop Dead Design Review Today only, free admission to the presentation. You’re given the entire seat, but you’ll only need the edge of it.

2 The Team  Key Re-signings –Larry Kreger –Josh Matz –Lance Hagerman  Lost to Retirement –Todd Andreoni –Brian Bacher  Acquired Via Free Agency –JD Miknis –Nicole Szekeres  Developmental Squad (Business Affiliates) –Jennifer Zechman –Jared Cohen –Gene Walsh

3 Agenda  Final Product Design  Costing  Process Plans  Target Production Numbers  Business/Marketing Issues  Town Meeting

4 Final Product Design  More like Benchmark: $32.95

5 Final Product Design  Materials: –One ¼ inch dow rod for post –One post connector –One 6 inch piece of copper tubing –Two plastic spools –Two end caps –One plastic body –4 “Foamies” legs –Two body stickers –Possible spacers/other hardware –Packaging

6 Costing  Materials: –One ¼ inch dowel rod for post:---------$0.25 –One post connector:--------------------$0.90 –*One 6 inch piece of copper tubing:----$0.29 –Two plastic spools:--------------------$0.40 –Two end caps:--------------------------$0.83 –*One plastic body:---------------------$0.97 –*4 Foamies legs with screen printing:--$0.19 –*Two body stickers:--------------------$1.30 –Possible spacers/other hardware:-------$0.50 –*Packaging-----------------------------$0.30 –*Manufacturing/Labor-------------------$0.44 $6.37

7 Costing for Tubing  10 ft for $6.99  6 inches needed per unit  $0.29 per Windrusher  From Ace Hardware in Millheim

8 Costing for Plastic Body  48x96x1/8 Polypropylene Sheet –$46.59 –Norcen Industries  48 Bodies per Sheet  $0.97 per Body

9 5 in 2 in 0.875 in Costing for Windrusher’s Legs

10 PAMP Set-up - $15 per color - $0.15 per Wind Rusher Printing cost - $1 per sheet - $0.25 per Wind Rusher Total cost- $0.35 2 in 0.875 in 5 in Costing for Leg Screen Printing

11 Costing for Body Stickers Material - $0.45 Per. sheet - $0.90 Per. Wind Rusher Printing Cost - $0.20 Per sticker - $0.40 Per Wind Rusher Total cost- $1.30

12 Costing for Packaging  500 bags for $57.75  $0.11 per bag  Size: 10x8x24 (WxDxL)  www.tigerpak.com

13 Costing for Manufacturing  Labor paid $6.30 per hour –Cut copper @ 30 seconds per cut –Slit spools @ 5 seconds per slit –Cut legs @ 15 seconds per Windrusher –Spool and leg assembly @ 30 seconds per Windrusher –Cut body @ 12 seconds per unit –Package @ 10 seconds per unit  Estimated around $0.44 per unit

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15 Process Plans  Cut copper rod with rotary tool or pipe cutter  Slit spool with soldering iron or rotary tool with an aluminum sleeve template  Cut legs with a razor and template  Hand assembly of legs into spools  Body will be CNC machined

16 Process Plans  Body fits into 8x11 Rectangle

17 Process Plans  Mastercam Verification

18 Target Production Numbers: Best-Worst Case Scenario Analysis

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20 Business/Marketing Issues  Change the coloring  Add Penn State Logo  Add a number on the body

21 Town Meeting  Questions  Comments  Likes  Dislikes  Feasible Suggestions


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