1. Introductory Presentation on PRM R3.01
24 April 2017
CONFIDENTIAL
Internal Use only

2. Schedule and ordering information Competitor Information
Index
PRM R2 Review
PRM new development - R3.01
Market information
R3.01 major new features
PRM Road map
Schedule and ordering information
Competitor Information
Confidential

3. PRM R2 Review
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4. PRM Revision history (Sales Release)
2001
2002
2003
2004
2005
2006
2007
Maintenance Alarm
-Custom View
-Device Security
-Trend View
2005/11
Windows Server 2003
Oracle10G
Device Viewer for HART
HMI Improvement
Performance Up
R2.20
- 20,000 tags
- Windows XP
- Oracle 9i
- Multi Server
- Calibrator Support
- HART Multiplexer Enhancements
- Audit Trail Enhancements
2005/5
R2.10
Maintenance Alarm
STARDOM HART Module
Connection to Multiple COM Ports
Add HART Multiplexer
2004/10
R2.06
2003/9
R2.05
- Advanced Diagnosis
- STADOM Interface
- Device Template
- Database Maintenance
2003/1
R2.04
2002/8
- HART Enhancement
- PLUG-IN
- CMMS Interface
R2.03
2001/9
- HART Communication
- P+F Mux
R2.02
2001/1
- FF-H1 Communication
- 10,000 Tags
R2.01
Evolution Map for PRM
Windows2000
WindowsXP
2002/1
2000 Server
2003 Server
2003/5
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5. CS 3000 order intake Confidential As of Oct. 2006
The rate of Fieldbus to LHS/M5100 (builder)
2001
2002
2003
2004
2005
2006
FF-H1 4%
11% 9%
16%
12%
18%
HART 2%
13%
21%
32%
29%
PROFIBUS - 5%
14%
20% of FCS connect Fieldbus network.
In regard to projects number, 35% projects are Fieldbus projects.
Total Projects Number
FF-H1:229, HART: 428, PROFI:160
(Basic Software license)
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6. PRM Order Intake Confidential PRM (Standard) Total 292 As of Oct. 2006
Stardom 4 system
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7. PRM order intake for HART
As of Oct. 2006
Total 292 packages installed
PRM (Standard) with HART is over 80%
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8. PRM New Development - R3.01
New developments for higher level asset management
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9. First and progressive step for ‘VigilantPlant’.
Aims
First and progressive step for ‘VigilantPlant’.
Plant Resource Management R3 shows how will we realize ‘Asset Excellence’.
Favorable online operation from PRM R3
Complete utilizing of field communication, derive online monitoring over the plant, enable remote maintenance for the field devices.
Evolution on diagnosis from PRM R3
lead to predictive and proactive maintenance, leaving from conventional ex post.
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10. The clear path to Asset Excellence
Continuous
improvement +
Sustainable
Advanced
Diagnostics +
Predictable +
Maintainability
Available
Quality & Reliability
Reliable
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11. PRM value proposition evolution in R3
Core Integrated Maintenance Platform
Online Maintenance Core
Predictive Diagnostics Core
Device status viewing
Advanced
Diagnostics
Maintenance Information
Management
Maintenance Alarm
Audit Trail
Tuning, Adjustment
& Calibration
R3 focus
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12. Market Information New developments for higher level asset management
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13. Maintenance management implications
A recent survey of maintenance management effectiveness in U.S. revealed that:
Maintenance costs can represent between 15 and 60% of the cost of goods produced
One-third of all maintenance costs is wasted as the result of unnecessary or improperly carried out maintenance
U.S. industry spends more than $200 billion each year on maintenance of plant equipment and facilities
The result of ineffective maintenance management represents a loss of more than $60 billion each year
The immediate connotation of Asset Excellence is probably maintenance management, so let’s start there.
A recent survey of maintenance management effectiveness in U.S. revealed that:
Maintenance costs can represent between 15 and 60% of the cost of goods produced
One-third of all maintenance costs is wasted as the result of unnecessary or improperly carried out maintenance
U.S. industry spends more than $200 billion each year on maintenance of plant equipment and facilities
The result of ineffective maintenance management represents a loss of more than $60 billion each year
This means that there is quite a room for improvement in maintenance management today, where comprehensive and well-integrated solutions are still in short supply.
Source: An Introduction to Predictive Maintenance (2002) Keith Mobley
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14. Operational effectiveness implications
Plant Asset Management (PAM) Offer Solutions Beyond Maintenance to Operations
% Improvement Beyond Maintenance
Asset Performance
Workforce Efficiency
Plant Availability
Product Defects
Production Downtime
Spare Parts Inventory Costs
Furthermore, with the very high level of capacity utilization we see today in most process industries, effective plant asset management has far reaching impacts on ongoing operational aspects beyond maintenance cost reduction.
According to the ARC’s Advisory Group, effective Plant Asset Management solutions can reduce production downtime by 20%, prevent product defects by 10%, improve workforce efficiency by 20%, and improve overall asset performance by 30%.
Unplanned Breakdowns
-60
-40
-20 20 40
Source: ARC Advisory Group
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15. R3.01 Major new features
New developments for higher level asset management
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16. Supporting SQL Server as PRM database
Major new features
Supporting SQL Server as PRM database
SQL Server is bundled in PRM
To provide easy installation and upgrade
ProSafe-RS integration
PRM access HART device connecting with SCS
Support DTM works
Maintenance alarm enhancement
Integrated CAMS for HIS (CS 3000 R3.08 function)
PRM client enhancement
Utility functions
Collaboration with FieldMate
Advanced Diagnosis enhancement
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17. Full renovation and New added.
Overall
Full renovation and New added.
Getting more user friendliness, to facilitate developments on diagnostic application.
Real performance enhancement, to expand capability for diagnosis application.
Widen integration capability.
Getting incomparable functionality and connectivity with others.
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18. Supporting SQL Server as PRM database
Renewal database platform
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19. Easy installation and setup Easy quotation Easy customer evaluation
Merit of SQL
Easy installation and setup
No need special installation manual
Easy quotation
No need additional database license
Easy customer evaluation
Release oracle license limitation
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20. Simplified software installation procedure Easier upgrade from R2.
Easy installation
Simplified software installation procedure
Easier upgrade from R2.
Automated database conversion from R2 (Oracle) to R3 (SQL)
Anything you can do, but Nothing you can do.
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21. Easy software installation
R2 Installation Procedure
R3 Installation Procedure
Oracle Installation
PRM Installation
- Select software package
- Enter license number
PRM Installation
- Select software package
- Enter license number
Oracle Configuration
- Listener
- TNS
PRM configuration
- HIS OPC Server Name
PRM configuration
- Oracle TNS
- Field communication Server Name
- HIS OPC
Require to install Windows with service pack, Vnet (Vnet/IP) driver
and HIS OPC client
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22. The upgrade procedure in the same PC
Step 1
PRM R2
A PRM is updated to R3.01.
Database is converted into PRM R3
automatically.
Uninstall Oracle manually
PRM R3
Step 2, if required
Install additional package or expand number of devices for PRM server.
Note: Please be sure to back up a PRM R2 database before upgrade.
Because a PRM R2 database is deleted by upgrade installation.
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23. The upgrade procedure which updates PC
Existing PC
Step 1
PRM R2
A PRM is updated to R3.01.
Database is converted into PRM R3 automatically.
Step 2
PRM R3
Export PRM database to external media
Step 3
A PRM install to New PC.
Import PRM database
PRM
Database
New PC
Step 4, if required
Install additional package or expand number of devices for PRM server.
PRM R3
Note: Please be sure to back up a PRM R2 database before upgrade.
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24. Ordering requirements for version up
Version up procedure
Version up from R2.xx to R3.01 can be ordered in the standard procedure.
Version up license is provided at the special price , including SQL Server license fee.
PRM software medium and IM medium as standard order
No need Tokuchu request
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25. ProSafe-RS integration
Improve Safety Instrumented System (SIS) device management
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26. Improve SIS device Management
Improve Safety Instrumented System (SIS) device management.
The benefits of PRM apply directly to a SIS, enabling automatic logging of proof test results and more efficient checkout of safety instrumented functions.
PRM is uniquely supported in that separate User Security is provided for devices connected to a ProSafe-RS.
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27. ProSafe-RS HART modules
ProSafe-RS R1.02 will release following HART I/O modules:
SAI143-H: AI module with HART communication (4 to 20mA,16-channel)
SAI533-H: AO module with HART communication (4 to 20mA,8-channel)
PRM R3.01 connect and manage safety HART devices on ProSafe-RS.
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28. PRM architecture Confidential Historian DB ENG HMI Controller
ProSafe-RS
SCS
Field network
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29. PRM will support PLUG-IN ValVue2 for a safety HART valve.
PLUG-IN ValVue2 can execute PST (Partial Stroke Test) for SVI-II.
Allowed to call up ValVue 2, and receive from test results
PLUG-IN ValVue 2 provided from DRESSER.
Under development, Early 2007 will provide.
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30. What is PST
Traditional thinking is that a full stroke test is necessary to maintain a high SIL rating. This often means production interruption or redundant valves, increasing lifecycle costs or capital costs. Suddenly the benefits of using SILs are offset by the higher hardware and lifecycle costs.
Utilize partial stroke testing and incorporate a valve inspection and maintenance program that will detect slow materials degradation.
Partial stroke testing is a method where the SIS valve is typically close about 10-20% and back in a short period of time.
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31. Sample work flow of PST 1. Call ValVue2 PLUG-IN by right mouse click.
2. Set up the schedule of PST on ValVue2.
3. Error detected by PST, which is appeared in PRM client display.
<Title Message >
Partial Stroke Test Error
<Model Name (Object Name)>
SVI-II (FV001)
<Location>
DevicePath=MYPJT
<Action>
Recommend action should be
4. Check error details on ValVue2.
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32. Support DTM works New developments for higher level asset management
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33. DTM Works Executable from FDT, favorable GUI.
FDT/DTM initiative
DTM Works
Executable from FDT, favorable GUI.
Tools apt for devices, offered by vendor.
Suitable GUI for calibration, configuration.
Substitute for conventional, proprietary
HART Menu Window, HART Offline Parameters Window
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34. by right-clicking, or from the Tool window. （executable from vendors）
DTM Works is,
Start ‘DTM Works’ and ‘HART Device DTM’
by right-clicking, or from the Tool window.
DTM Works
（executable from vendors）
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35. DTM works support diagnostics solutions
Actuator,
valve
Performance
Diagnosis
Process or
Equipment
Area monitoring
Consistency
Loop & Equipment
Device
Electronics
Process interface
sensor,
impulse lines
Message Handling
PRM Alarm Handling
System Knowledge
Configuration &
Condition display
DTM
PAA
PRM Advanced
Diagnostic Applications
Diagnostic engine
& algorithm
Device Knowledge
Application / Process Knowledge
Device
Sensors
Device
Device diagnosis AP plus individual settings
Sample application
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36. CommDTM Communication I/F, like a protocol stack.
Appendix.1 ~ FDT/DTM
CommDTM
Communication I/F, like a protocol stack.
Invoked via generic I/F defined consortium.
Given in ActiveX form as well DeviceDTM.
Each transmission follows configuration accordingly.
FDT Frame Application
DeviceDTM.3
DeviceDTM.1
DeviceDTM.2
CommDTM.1
CommDTM.2
CommDTM.1
Substantial topology shall be mapped into connection relation.
CommDTM.3
Hardware Adaptation Layer
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37. Appendix.2 ~ FDT/DTM (contd.)
How does FDT/DTM work?
The essential parts of FDT technology are the frame application (FDT Frame) and the so-called Device Type Managers (DeviceDTM and CommDTM), which are available for field devices and communication equipment.
The two components could be likened to the Print Manager in a Windows Office program and the Print Drivers that must be installed to make printers work and which contain a graphical user interface for their configuration.
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38. Appendix.3 ~ FDT/DTM (contd.)
Nested Communication
FDT also includes the concept of Nested Communication so that with the aid of CommDTMs, the communication hierarchies found in the plant can be replicated simply in the hosting configuration tool.
In this way, the FDT architecture eliminates the integration problems that normally occur when different devices must communicate with each other. It also provides transparent access to data at all system levels.
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39. Appendix.4 ~ FDT/DTM (contd.)
CommDTM) For communication equipment, such as gateways, multiplexers and other hardware interfaces a CommDTM is required. Like any communication driver, this converts data from one protocol to another, but with the difference that the integration into the system is via a standardised FDT rather than a proprietary interface. This means that users wishing to integrate existing communication equipment into a FDT frame application require only the corresponding CommDTMs. Similarly, vendors need only modify their existing drivers to include a FDT interface and their equipment can be integrated into any FDT frame application.
Device DTM) The device DTM is a software driver developed by the device manufacturer for each of his devices or group of devices. The DTM encapsulates all the device-specific data, functions and management rules such as the device functions, its communication capabilities, internal data structure and dependencies as well as the user interface elements. It provides functions for accessing device parameters, configuring and operating the devices, calibrating, and diagnosing problems. DTMs can range from a simple user interface for setting device parameters to a highly sophisticated application. They may perform complex calculations for diagnosis and maintenance purposes or display results in the form of curves, trends and other graphical elements.
FDT Frame Application) The FDT frame communicates with the hosting or stand-alone application and the device drivers via a set of standardised interfaces. All data are exchanged through these interfaces, including those generated within the application for engineering, DTM management and device configuration. It is no longer necessary to use proprietary interfaces to operate devices or build up communication paths. Frame applications can be device configuration tools, control system-engineering tools, operator consoles or asset management tools. The frame application is also open to all communication technologies, e.g. for HART®, PROFIBUS® and FOUNDATION fieldbus™. Proprietary service bus protocols can also be integrated simply into the frame application because of the standardised interface.
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40. Maintenance alarm enhancement
Integrated alarm management
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41. Maintenance alarm enhancement
Support OPC AE Server for PRM, CAMS (consolidate alarm management system) for HIS integrated PRM maintenance alarm.
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42. Maintenance Technician
Integrated A&E
Operator
Maintenance Technician
Historical A&E Viewer
Real-time A&E monitor
Historian
Shelving
Eclipsing
Attribute addition
Normalization
Re-classification
Filtering
Sorting
Load shedding
Grouping
Suppression
A&E acquisition
CAMS for HIS
Alarm
Alarm
CS 3000
Stardom
ProSafe-RS
PRM
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43. PRM client enhancement
More easy operation
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44. Favorable to Operation and Maintenance
Searching on device parameters in database.
Allowed to retrieve device records with matched keys, device class, parameter and its value.
All results can be exported to CSV format.
Ensuring commissioning and inspection.
Easy confirmation for block modes.
Easy checking, if done everything or not.
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45. Parameter Searching
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46. Collaboration with FiledMate
Collaboration work
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47. FieldMate positioning
Off-line
On-line
Ideal for connection to individual field devices in the field or maintenance house
Modem and interface card provide serial connection between FieldMate and field device(s)
Let’s now look at how we employ AMS into a plant.
Here is a typical AMS starter package that consists of a PC running AMS, a HART Modem, and HART devices. This arrangement is typically used to configure and calibrate devices in the maintenance
ValveLink, ProLink, 3095MV Engineering Assistant can all use the same HART Modem. This package can be priced as low as $2033 plus HART Modem.
Field network
Maintenance house PC or Laptop
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48. Collabration with FieldMate
Support to upload audit trail of FieldMate
PRM can import operation records from field working performed with FieldMate.
PRM R3.02 will enhance data linking functions
Support bidirectional data exchange between PRM and FiledMate.
Data transfer (FieldMate -->PRM)
Data transfer (PRM <-- FieldMate)
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49. Utility Function
Useful function
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50. HART Multiplexer Maintenance Tool
Back Ground
Some Multiplexer cannot detect new device information. When exchanging HART device or changing connection, PRM can not detect New device and New wiring information.
To fix above situation, HART Multiplexer Maintenance tool is released.
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51. Reset command Rebuilt command Status update command
Supported command
Reset command
The device information which Multiplexer holds is cleared.
Rebuilt command
The deice address information which Multiplexer holds is updated.
Status update command
The information which Multiplexer has is displayed.
Device ID
Tag
Vender ID
Device Type
Device Revision
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52. Advanced diagnosis enhancement
Provide Insight Suite AE platform
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53. The clear path to Asset Excellence
Continuous
improvement +
Sustainable
Advanced
Diagnostics +
Predictable +
Maintainability
Available
Quality & Reliability
Reliable
I recap these four stages.
The first stage of “The clear path to Asset Excellence” is “quality and Reliability”.
“Reliability”, nevertheless to say high reliability is the foundation of Yokogawa products, systems, solutions and project execution.
From the first stage Yokogawa is difference from the others.
Our new product named FieldMate” steps the stage up to next “Availability” with strong maintainability. FieldMate has many unique features in it. FieldMate is not simple configurator, but it is designed for field operator strengthen tool. FieldMate is new Yokogawa differentiator.
PRM (Plant Resource Manager) armed with new weapon of “Advanced Diagnostics” promises customers new stage “Predictability”.
Once customer gets high reliability, high availability and high predictability, customer wants to enjoy them for long time or wants to enhance them more.
Sustainability is the next stage. The enabler is “InsuiteSuite AE” which is new idea to support customer’s asset in whole plant life cycle.
These stages and the enablers lead customers to out final goal of VigialntPlant at Asset Excellence.
This is the story of “Yokogawa clear path to Asset Excellence”.
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54. Necessary performance for PAA
Resolve conventional bottle necked.
Tremendous improvement, about 20 times.
One from data acquiring engine. (field communication)
Another from data storing interface. (SQL server)
Both said portions have been critical.
required periodic data access to more than one field device.
*) PRM Advanced diagnostic Application: PAA
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55. Advanced diagnosis (optional)
Historian for diagnosis
Automated collection of device parameters.
Allowed to voluntarily address parameters.
Necessity data to develop the diagnosis algorithm.
Generic diagnosis tool
Displaying stored data in trend window with upper and lower threshold.
Easy checking for variation on associated data in historical view.
Enable to arbitrarily change the scale of range and duration in the trend window.
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56. PRM Road Map PRM future direction Subject without notice change
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57. VigilantPlant master roadmap
Production Excellence
Production Excellence
Asset Excellence
Production mgt
Asset Excellence
Asset mgt
Safety Excellence
Alarm mgt, DCS-SIS integration
Safety Excellence
PE launch
VigilantPlant Operational Excellence solutions completion
VigilantPlant evolution
VigilantPlant & SE launch
AE launch
FieldMate, PRM, InsightSuiteAE
ProSafe-RS
The successful release of the ProSafe-RS last year spearheaded the Safety Excellence initiative. With the planned upgrade to the ProSafe-RS system and expansion of our safety field instrumentation, the Safety Excellence initiative continues to evolve.
Meanwhile, what’s new this year is a step change in our Asset Excellence initiative, involving a number of new and innovative solutions. To support our customers’ ongoing efforts to ensure optimum asset availability and maximum asset utilization, Yokogawa proposes the clear path to Asset Excellence and starts delivering its enablers.
Incidentally, in parallel, YHQ will start front-end investments for the next phase of our Production Excellence initiative, where we envision a step change in our production management offering towards 2007 and 2008.
With this clear focus and prioritization, we keep building value-added solutions in line with the VigilantPlant master roadmap.
ProSafe-RS on Vnet/IP
2006
2005
2007
2008
Lifecycle Excellence
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58. 2006 Focus: Asset Excellence
Excellence in production, asset, and safety sustained over the life cycle of your plant
Asset Excellence: for Asset availability and utilization
Production Excellence: for operational agility and 　　　
adaptability
Safety Excellence: for health, safety, and
environmental (HSE) protection
Sustained over the life cycle of your plant
Again, our focus for 2006 is Asset Excellence. You will hear all about our Asset Excellence today, so I’ll leave the details for Konishi-san and the rest of the crew, but let me touch on a few points that might help set the stage for the following sessions.
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59. Plant Asset Management
Advanced Diagnosis
Maintenance alarm
CMMS/SAP
Connectivity
Remote Maintenance
Device performance
Trend graph
Close
Field device status
DCS hardware status
Network status
Field
Controller/IO IT
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60. Diagnostics in automation systems
Graphical IOM Report
FIO Diagnosis
ENG
System Bus
Field Device diagnosis
ENG
HMI
Controller
ESD
Fire & Gas
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61. Schedule and ordering information
Not technical but important for your business
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62. Model codes for PRM package
PRM packages:
PRMSET PRM basic set
SSS PRM server
SSS PRM client
SSS7720 Field communication server
HART interface is including as a basic software license
SSS Document calibrator I/F (Fluke 743B/744)
SSS PRM advanced diagnostic server
SSS Plug-in ValveNavi
NTPS220-S11 PRM diagnostic AP S/W development kit
Order for SSS7730 (Interface for CMMS) is terminated.
PRM media:
SSSSM02 Software Media for PRM
SSSSD02 IM Media for PRM
SSSAM02 PLUG-IN Application Media for PRM
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63. Changed option code for PRM server
Model SSS7700-A (PRM server for expansion) changes option code.
Number of devices (number of connecting devices) can be added by 1000 device unit.
/T01: add 1000 units of connected devices
/T02: add 2000 units of connected devices
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64. Version upgrade license
Version up license
PRMSETRU PRM basic set
SSS7700RU PRM server
SSS7710RU PRM client
SSS7720RU Field communication server
SSS7711RU Document calibrator I/F (Fluke 743B/744)
SSS7740RU PRM advanced diagnostic server
After version up to R3, existing SSS7750 PLUG-IN ValveNavi can be continuously used.
Note: PRM server’s number of connected device specifies same as the number purchased in R2.
If you expand device number, please order PRM server for expansion license separately.
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65. Operation environment
Server and client PC OS:
Windows XP professional SP2
Windows 2003 Server SP1
Windows 2003 Server R2
RDB:
SQL Server 2005
SQL is bundle in PRM Server
PC hardware requirements
PRM Server Hardware Requirements (without Advanced Diagnosis Server)
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66. Sales release seminar Sales release Order acceptance Start of shipment
R3.01 release schedule 1 of 2
Sales release seminar
Starts from July 26, 2006
Sales release
On July 26, 2006
Order acceptance
Start of shipment
On September 27, 2006
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67. Order registration R3.01 release schedule 2 of 2
R3.01 orders which require to be delivered by the “end of November 2006” need to be registered in advance on the web:
<
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68. Schedule for sales promotional documents 1 of 2
Catalog: PRM R3 (Bulletin 33Y05Q10-31E)
Early September, 2006
Leaflet : PRM R3 for executive
GS: July 26, 2006
TI : End of December, 2006
PS: July 26, 2006
Engineering Guide: End of October, 2006
Including commissioning guide
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69. Schedule for sales support documents 2 of 2
Presentation tools
For internal training: July 26, 2006
For users: August 4, 2006
FAQ: August 4, 2006
Quotation guides: End of September, 2006
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70. YHQ’s support dept. for overseas affiliates
Sales
Systems Solution Marketing Group of Systems Marketing Department
Engineering
Technology Development Department of Global Engineering Center (ETC)
Service
YHQ Global Service Center
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71. Competitor Information
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72. Competitor Information
DCS
Asset Management
Industrial IT
System 800xA
Asset Optimization
Asset Manager PKS
Process Device Manager (PDM)
SIMATIC PCS7 V6
Emerson AMS
We finished analysis AMS. AMS release three type product. AMS, AMS inside HART( have to install Delta V system) and AMS inside for FF( have to install Delta V system). FF and HART have to divide management database. They can not integrate database and operation interface.
Mainly, AMS HART has many function. But AMS for FF is developing.
ABB Optimize IT
ABB has many system products. And it is difficult to categorize their products. Industrial IT is their concept name of Process Control Systems.
Freelance, Symphony-harmony, Symphony-Melody, and so on. Asset Optimization supports Maintenance Triggers (Plug-in application, but customer have to develop it), IFS Maintenance Management (CMMS inter face), Audit Assistant and Documentation Organizer.
Invensys Avantis Solution
Avantis Solution is CMMS or MES solution. It is not field device management system.
Honeywell PKS
PKS supports Field Device Management support
Avantis Solution
Infusion
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73. Good selling!
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