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Project GabE ECE 135 – Spring 2005 Final Presentation Omar Al-Jadda Patrick Crosby Adam Durity Rahmin Sarabi
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Progress Report Built final board design Tested and verified Tx Tested and verified Rx Loopback Testing
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Gantt Chart
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Project Overview Research 802.3 Gigabit Ethernet standard Learn to use the test equipment Analyze and select optical components to be used Design and build both an aggressive and a conservative prototype of a 1.25Gbps Optical Gigabit Ethernet PMD
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Evaluation Board Tested MAX3287, MAX3266, MAX3264 evaluation boards Varied attenuation from 0dB down to 70dB BER = 10^-9 @ 10dB
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Test Board Built test board using parts provided Tested board at 10dB and 30dB BER = 10^-9 @ 10dB
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VCSEL Criteria for selecting VCSEL: High slope efficiency Low threshold current At least 1.25Gbps We chose the Advanced Optical Components HFE4191-541
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ROSA Criteria for selecting ROSA: High responsivity High transimpedance We selected the Advanced Optical Components HFD3180-102
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GabE Final Schematic - Tx
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GabE Final Schematic - Rx
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Conservative Board Designs GabE 1.0 GabE 2.0
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Aggressive Board Designs GabE 1.0 GabE 2.0
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Aggressive vs. Conservative Conservative is designed with one key objective in mind: functionality Aggressive design achieves LC connector spacing Aggressive design violates many design rules: asymmetric, long traces
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GabE 2.0 ConservativeAggressive
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Conservative Board “Plug ‘n’ Play” Required no additional fiddling Basis for Tx, Rx, and loop-back tests
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Aggressive Board TOSA-ROSA Distance meets LC Specification After build; did not work right away Blew an inductor; smoke etc… Short to ground Separated Tx and Rx Tried to isolate short
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Aggressive Board Discovered that Tx chip was cause of short! Also destroyed a pin on the LA; used wire jumper Soldered on a new Tx Chip No short to ground Still does not work
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Board Building Tips from Ωr Solder chips on first, carefully, and check the notch! Solder on smaller passives then larger components, TOSA/ROSA last Fine tipped soldering iron at 650°F; high gauge solder Use needle nose pliers to hold in place the SMT component; touch the soldering iron to the solder to form a bead, solder joint
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Tx Testing - Conservative Attempted to tune potentiometers, but found that they have little to no effect Tested Circuit for 10, 20, 30, 50 and 70dB of attenuation
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Tx Testing - Conservative 10dB High R bias, High R mod 10dB High R bias, Low R mod 10dB Low R bias, High R mod 10dB Low R bias, Low R mod
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Tx Testing - Conservative 10dB R bias = 500Ω, R mod = 12.5kΩ
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Tx Testing - Conservative 30dB R bias = 500Ω, R mod = 12.5kΩ
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Tx Testing - Conservative 70dB R bias = 500Ω, R mod = 12.5kΩ
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Tx Testing - Aggressive 1.0 0dB/810ohm
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Tx Testing - Aggressive 2.0
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Aggressive Board
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Possible Problems Broken pin on Maxim Chip Burned Inductor Burned out traces Soldering problems
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Rx Testing - Conservative 0dB 4dB
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Rx Testing - Conservative 7dB 12dB
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Loopback - Conservative Based on Tx Testing, set R bias and R mod to 500Ω 12.5k Ω respectively Tested with 10 and 70dB electrical attenuation and 0 and 9dB optical attenuation
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Loopback - Conservative 10dB Electrical 0dB Optical R bias = 500Ω, R mod = 12.5kΩ
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Loopback – Conservative 70dB Electrical 9dB Optical R bias = 500Ω, R mod = 12.5kΩ
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Bit Error Rate Tests Loopback Electrical: 70dB; Optical: 9dB; BER=10^-10 Electrical: 10dB; Optical: 9dB; BER=10^-10 Receiver Optical: 12dB; BER=10^-10 Transmitter Electrical: 70dB; BER=10^-10
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Financial Budget
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Bill of Materials
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Upcoming Week Complete Final Report
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Conclusion ROSA – the solution to the crosstalk problem ROSA – allows prices to be competative with electrical GbE Learned skills in project management: Gantt charts, working with vendors, how to work as a team, allocation of time and resources
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