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1 An AMC apporoach to deal with the influences of the mission environment on maritime assets Dissertation Master of Science in Asset Management Control D.B. van der Plas Dissertation Master of Science in Asset Management Control D.B. van der Plas
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INTRODUCTION INTRO - LITERATURE - FIELD - CASE - C & R 2
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Motivation Mission profile is not yet in the scope of AMC Consequences 2 year mission OPV in Caribbean Sea unknown INTRO - LITERATURE - FIELD - CASE - C & R
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Research question Main: ‘What are the effects of the deployment of maritime assets in the Caribbean Sea for a long period of time … and how should asset owners use this information to achieve cost effectiveness of those maritime assets?’ INTRO - LITERATURE - FIELD - CASE - C & R
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Research strategy Literature study Field survey Case study INTRO - LITERATURE - FIELD - CASE - C & R
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Literature study
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Failures 7 Random Systematic Common Cause Corrosion Abnormal proces conditions Wear and tear INTRO - LITERATURE - FIELD - CASE - C & R
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Failures (corrosion) Variables that influence corrosion rate metals: Concentration (salt) Temperature Catalytic Conversion (pollution) Distribution rate (current) Polymers: UV-radiation INTRO - LITERATURE - FIELD - CASE - C & R
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North Sea vs. Caribbean Sea INTRO - LITERATURE - FIELD - CASE - C & R
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Setting up an analysis model Maintenance: RCM Logistics: ILS (logistic support analysis) Management Control: AMCS (asset management control system) INTRO - LITERATURE - FIELD - CASE - C & R
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Asset Management Control System INTRO - LITERATURE - FIELD - CASE - C & R
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Summary literature study INTRO - LITERATURE - FIELD - CASE - C & R
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Field Survey
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Interviews and infra Goals: verify variables, define new variables + (motivation) Representatives from DMO, RNLN, RNLN Carib, customs, RMar INTRO - LITERATURE - FIELD - CASE - C & R
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Interviews and infra - results INTRO - LITERATURE - FIELD - CASE - C & R
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Interviews and infra - results INTRO - LITERATURE - FIELD - CASE - C & R
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Data analysis case 1 INTRO - LITERATURE - FIELD - CASE - C & R
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Data analysis case 1 - results Between €350.000,- and €400.000,- per year CGC €300.000,- per year Customs INTRO - LITERATURE - FIELD - CASE - C & R
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Data analysis case 2 INTRO - LITERATURE - FIELD - CASE - C & R
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Data analysis case 2 - results Bloys higher maintenance load for: deck equipment, radars, antennas, diesel generators, chillers, HVAC and canon Almo higher maintenance load for: Replenishment at Sea installation (differences > +50 %) INTRO - LITERATURE - FIELD - CASE - C & R
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Field survey - conclusions Availability of data is poor Results literature are validated, installations with priority further analysis are presented in field survey. Interview results and table with variables should be used to create alternative ILS plans INTRO - LITERATURE - FIELD - CASE - C & R
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Case Study
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Case study - general Conservation system – corrosion related Diesel generators – process conditions Mission specific managment control INTRO - LITERATURE - FIELD - CASE - C & R
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Conservation FMEA: corrosion related failure modes identified RCM: alternative maintenance strategies defined (intervals) LORA: alternative maintainers defined INTRO - LITERATURE - FIELD - CASE - C & R
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Conservation AMCS New product actor combinations: - Products: periodical inspections on site - Actors: ILM specialist + local contractor - Base line data (cost and performance) INTRO - LITERATURE - FIELD - CASE - C & R
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Conservation Business Case: €78.000 potential saving INTRO - LITERATURE - FIELD - CASE - C & R
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Diesel generators FMEA / RCM -> use based (running hrs) Mean hrs per diesel engine Den Helder: 5120 hrs / two years Willemstad: 7200 hrs / two years 3000 hrs maintenance planning important ! INTRO - LITERATURE - FIELD - CASE - C & R
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Diesel generators LORA 3000 hrs maintenance by shore support or local contractor (not crew) AMCS - Products: 3000 hrs maintenance - Actors: shore support or local contractor - Base line data (cost and performance) INTRO - LITERATURE - FIELD - CASE - C & R
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Diesel generators Business Case: cost vs benefit COST Local contractor cost Spares in stock Training BENEFIT Increase of availability (better planning) Reduce maintenance load crew Less ad hoc INTRO - LITERATURE - FIELD - CASE - C & R
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Management Control Life Cycle Management System (model) Life Cycle Management Team INTRO - LITERATURE - FIELD - CASE - C & R
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Management Control LCM system (model of AMCS) -Model of technical system -Model of product actor combinations -Model of cost and performance data INTRO - LITERATURE - FIELD - CASE - C & R
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Management Control LCM system – mission profiles INTRO - LITERATURE - FIELD - CASE - C & R
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Management Control LCM team Team building Creation of LCM-model Mission specific team members? Evaluation plan INTRO - LITERATURE - FIELD - CASE - C & R
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Case study - conclusions Analysis model works Potential in saving cost and increasing availability RCM II not always applicable Workload to create alternative ILS plans is minimal Management Control preparations should start in time INTRO - LITERATURE - FIELD - CASE - C & R
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Case Study - Conclusions INTRO - LITERATURE - FIELD - CASE - C & R
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Conclusions and recommendations
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Answer research question Caribbean Sea is more corrosive and use profile is different Input variables can be defined to identify mission related failures Effects on installations summarized in table (results field survey) Asset managers should analyze installations according to analysis model Alternative ILS plans should be processed in the AMCS INTRO - LITERATURE - FIELD - CASE - C & R
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Recommendations Research: Method for spare part optimization Research generic applicability of analysis model Define generic input variables Projects: Involve a corrosion specialist in designs Create alternative ILS plans, LCM team and LCM model !!!! INTRO - LITERATURE - FIELD - CASE - C & R
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Questions
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