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Public Meeting to Discuss the Feasibility of Meeting the 25 Percent VOC Standard for Aerosol Adhesives November 8, 1999 California Environmental Protection Agency Air Resources Board
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Presentation Overview Background 1998 Survey –Development –Product Categories –Data Summaries Research and Development Efforts Summary
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Background Phase 2 rulemaking (1992) AB 1869 1996 Amendments
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Phase 2 Rulemaking 75% VOC -- 1995 25% VOC --1997 Established standards for aerosol adhesives:
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AB 1849 ARB’s 75% standard shall apply to all applications, including industrial uses. Prior to Jan 2000, the ARB has sole authority to set VOC standards. After Dec 31, 1999 a district may adopt and enforce a standard that is more stringent than the ARB standard. The ARB shall prepare a study and conduct a public hearing prior to July 2, 2000 on the need for setting a more stringent standard.
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1996 Amendments to Consumer Products Regulations Extended deadline to meet 25% VOC to 1/1/2002 Required manufacturers to report 1998 sales and composition data and R&D efforts. Required public hearing by June 1, 2000 to review and consider any appropriate modifications Incorporates AB 1849 provisions
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1998 Survey Sent out survey on March 3, 1999 requesting 1998 sales, product composition and R&D efforts Received responses from 45 companies 134 products in survey Survey includes industrial products
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Details of the 1998 Survey Sources of Information Aerosol Adhesive Definition Modification Product Categorization Survey Summaries Methylene Chloride Usage
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Sources of Information Companies that reported adhesive sales to the 1997 and 1995 surveys Shelf surveys -- visited craft, fabric, automotive, and hardware stores Searched the Internet
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Modified Definition for Aerosol Adhesive Current definition does not define “hand- held” For purposes of the survey we used 32 fluid ounces or less
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Product Categories Mounting High Performance Repositionable General Purpose
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Mounting Products intended primarily for use in mounting photographs, artwork, and any other drawn or printed media to a backing (paper, board, cloth)
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High Performance Products that meet specialized performance requirements for demanding uses, such as, high contact bond strength, high temperature resistance, and plasticizer resistance
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Repositionable Products that are designed to allow two substrates to be temporarily bonded, separated, and then bonded again without having to apply additional adhesive
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General Purpose Products that are designed for general purpose, light duty application on a variety of substrates. An example would be a general duty arts and crafts adhesives.
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Aerosol Adhesives 1998 Sales and Emissions by Category Adhesive Category CA Sales (tons/yr) VOC (tons/yr) * General Purpose and High Performance comprise about 50% and 40% of the sales and VOC emissions, respectively.
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VOC Levels per Category All Products * Parentheses indicate complying products
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VOC Levels per Category Products without MeCl or Perc * Parentheses indicate complying products
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Methylene Chloride Use in Aerosol adhesives Adhesive Categories MeCl (tons/yr) MeCl VOC Percent
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Research and Development Efforts
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Potential Technologies Water-based technology Formulating with exempt solvents Using non-VOC propellants Increasing solids content Hardware Modifications Combination of the above
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Water-based Technology Advantages –no safety (flammability) concern –low VOC Disadvantages –resin incompatibility –freeze-thaw instability –slow drying time –insufficient adhesion on non-porous substrates –high manufacturing cost
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Formulating with Exempt Solvents Acetone Methyl Acetate Methylene Chloride Perchloroethylene Parachlorobenzotrifluoride Volatile Methyl Siloxanes
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Formulating with Non-VOC Propellants HFC-152a Carbon Dioxide
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Increasing Solids Content Advantages: –lower VOC Disadvantages: –solubility –dispensing problem –cost
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Hardware Modifications More controlled spray pattern Accommodate formulations with higher solids
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Summary Adhesives formulated with water and MeCl can meet the 25% standard However, water base has a limited market niche and MeCl has toxicity concerns Many current products are 10-20% below the current 75% VOC standard Technology using a combination of exempt compounds, high solids, and hardware modifications show promise
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