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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 UV Electrical Cabinet (Machines 1-15)
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 2 TJ8500 General
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 3 TJ8500 General (Cont.)
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 4 TJ8500 General (Cont.) The inlet power is 3×230VAC + GND (max.); a total of 120A (per phase). The power cabinet is responsible for the following functions: Supplying voltages to the UV lamp system Supplying voltages to the cooler unit Supplying voltages to the extraction unit Controlling the UV lamp system Controlling the cooler unit Controlling the extraction unit
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 5 TJ8500 General (Cont.) Wiring Notes: Blue wire: 24VDC Red wire: 110VAC
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 6 TJ8500 Units Description Q1.1 -Mains Isolator A1-Earth Leakage Device K2-UV Main Contactor
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 7 TJ8500 Units Description (cont.) Safety Switch Relay K9: Verify that the UV lamphead cover is closed and enable the UV main contactor K2.
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 8 TJ8500 Units Description (cont.) UV lamp High Voltage contactors: Enable the high voltage to the lamp by levels (30%-100%). K3K4K5.1K5.2
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 9 TJ8500 Units Description (cont.) Overload Relays: Q6.11 - Cooler Pump Q6.12 - Cooler Fan1 Q6.22 - Cooler Fan2 Q7 - Extract Fan Frequency Inverter A7 Contactors: K6.11-Cooler Pump Contactor K6.12-Cooler Fan1 Contactor K6.22-Cooler Fan2 Contactor
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 10 Extraction Fan Frequency Inverter A7 TJ8500 Units Description (cont.) Extraction fan frequency inverter A7: Controls on the air extraction flow rate, depending on the UV lamp power.
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 11 TJ8500 Units Description (cont.) PLC Panel
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 12 TJ8500 PLC Panel Inputs: R1: Shutter ON, from the machine R3, R4 and R5: UV power bits, from the machine R6: Extraction fan operation indication, from A7
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 13 TJ8500 PLC Panel (Cont.) Inputs: R7: Water pump or cooler fan trip indication R8: Air suction indication from the UV lamphead R9: Lamphead cover status (closed/opened) indication R12: Alarm reset button V2: 24VDC 0VD: 0VDC
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 14 TJ8500 PLC Panel (Cont.) Inputs and outputs: I2: Shutter opened indication, from the UV lamphead I3: Shutter closed indication, from the UV lamphead I4: Lamphead over temperature indication I5: Emergency switch from the machine
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 15 TJ8500 PLC Panel (Cont.) Inputs and outputs (cont.): I6: Cooler over temperature indication, from the thermal switch in the Cooler I7: UV lamp power indication I9: Cooler level low indication I10: UV ON signal from the machine 0VD: 0VDC QA1: Output signal to the extraction fan frequency inverter A7
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 16 TJ8500 PLC Panel (Cont.) Outputs: Q1.2: Output for the extraction fan frequency inverter A7 Q2: Operating power to the UV main contactor K2 Q3, Q4 and Q5: Output power for enabling the high voltage contactors Q6: Output power for enabling the cooler
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 17 TJ8500 PLC Panel (Cont.) Outputs Signals: S1: UV ready signal to the machine S2: Shutter open signal to the shutter valve S3, S4 and S5: UV fault signal to the machine
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 18 TJ8500 Transformer Receives an input of 380-480VAC. Converts the voltage to 110VAC.
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 19 TJ8500 24VDC Power Supply Receives an input voltage of 110VAC. Converts the voltage to 24VDC for the PLC.
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 20 TJ8500 High Voltage Transformer Receives an input voltage of 230VAC. Converts the voltage to 2000VAC for the UV lamp.
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 21 TJ8500 Capacitors Supplies the high voltage to the UV lamp
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Engineer Training UV Electrical Cabinet (1-15) TJ8300 / TJ8500 Confidential 22 TJ8500 Electrical Connections XPC1: Connected to the cooler. XPC2: Connected to the cooler. XPPT: Connected to the UV lamphead. XPF7: Connected to the extraction fan.
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