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Published byKristin Powers Modified over 8 years ago
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Solar Technology Innovation Cycles Specific challenge PV technologies are expected to continue to advance, in terms of cell efficiency/m2, material volume, and resulting material costs. As installed production volume increases it may become increasingly difficult to convert existing manufacturing capability over to the latest PV technology. Idea for Meeting the Challenge Manufacturing system design based upon technology forecasting Approach Identify/forecast major PV technology trends, use technology roadmap to guide design of manufacturing systems – optimize flexibility and modularity to maximize forecasted manufacturing equipment life-cycle What is the Manufacturing Challenge Obsolescence of manufacturing cells due to rapid changes in PV technology.
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Reliability of Large Scale Solar Applications Specific challenge Interconnects are a major cause of PV module failures. As installation sizes increase, the number of interconnects increases reducing installation reliability Idea for Meeting the Challenge Increased cell (and module) unit sizes can reduce the number of interconnects per m2 in an installation, potentially improving reliability and reducing module assembly cost Approach Thin film PV on rolled substrate lends itself to large cell sizes, however today there are manufacturing limitations What is the Manufacturing Challenge - Production quality (defects/m2) limits the practical size of single cells - Current thin film production technologies on rolled substrate limit the practical width
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Thin Film III-V Materials for Solar Cells Specific challenge Develop materials that support not only high efficiency photovoltaics, but also high rate manufacturing in support of emerging concentrator solar energy demand. Idea for Meeting the Challenge Thin Film III-V devices Approach Develop the ability to produce the most efficient photovoltaics device materials and devices (i.e., multi-junction III-Vs) within a roll-to-roll system. What is the Manufacturing Challenge The production device-quality III-V materials, normally produced via organomettalic vapor phase epitaxy on expensive and fragile single crystal substrates, in a thin-film format.
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