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Arnaud Vande Craen (TE-MSC) 27/02/20131 EUCARD : ESAC Review – CEA Saclay
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Summary Introduction Design Status Conclusion 27/02/20132
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Introduction Vertical cryostat “Claudet bath” principle Few cryogenic connections Installed in a pit Support structure in the pit 4 parts Vacuum vessel Helium vessel Thermal shield Insert Magnet hanging from lambda plate 27/02/20134
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Integration on ground level Jumper to valve box Exhaust line DN 300 In a trench Release outside of SM18 Current leads 20 kA for main magnet 10 kA for insert Instrumentation Magnet Helium vessel Level gauge Heaters Temperature sensor 27/02/20135
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Magnet cooling 3 Phases 300 K – 80 K 8 hours Cold gaseous helium 80 K – 4.2 K 8 hours Liquid helium (1 bar) 4.2 K – 1.8 K 36 hours (1.5 days) Heat exchanger in cryostat 627/02/2013
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Cooling from 300 K to 80 K 727/02/2013 Pre cooling valve box Courtesy M. Bajko
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Magnet cooling 3 Phases 300 K – 80 K 8 hours Cold gaseous helium 80 K – 4.2 K 8 hours Liquid helium (1 bar) 4.2 K – 1.8 K 36 hours (1.5 days) Heat exchanger in cryostat 827/02/2013
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Cooling from 80 K to 4.2 K 927/02/2013 Courtesy M. Bajko
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Magnet cooling 3 Phases 300 K – 80 K 8 hours Cold gaseous helium 80 K – 4.2 K 8 hours Liquid helium (1 bar) 4.2 K – 1.8 K 36 hours (1.5 days) Heat exchanger in cryostat 1027/02/2013
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Cooling from 4.2 K to 1.8 K 1127/02/2013 Heat in-leak estimation at 1.9K Qnom=25W, Qdyn=40W, Qc-d=100W LHe/LHe heat exchanger, 1.9K Cooling power 100W, dT ≈30mK during cool down and dT≈10mK @ nominal condition Pumping Filling LHe/GHe heat exchanger 1.9K Cooling power up to 150W at 2K Courtesy M. Bajko
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Vacuum vessel Dimensions 4.6 m height 2.3 m diameter 4.8 tons Stainless steel (304L) Conical cover Limit deformations due to magnet weight 3 supports Isostatic Static vacuum Protection using burst disk 27/02/201313
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Helium vessel Max pressure : 5 bar Stainless steel (316 L, 316 LN) Welded to conical cover Neck thermalisation to limit heat in-leak Magnet support by lambda plate seat Heat exchanger for magnet cooling to 1.8 K 27/02/201314 1.9K 4.2K 300K
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Helium vessel Jumper Regroup all cryogenic lines Connection to valve box Fixed point Cryogenic lines Block lines movement G10 plate + Collars 1527/02/2013
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Helium vessel Neck thermalisation Copper profile Brazed to neck (stainless steel) Part of thermal shield cryogenic line 1627/02/2013 Neck Brazing Copper profile
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Helium vessel Heat exchanger Copper tube brazed to stainless steel tube U shaped and welded to flange (30 x) Saturated helium (18 mbar – 1.8 K) in the tubes Cool-down pressurized helium (magnet) by conduction through copper Cooling power ≈ 100 W @ 1.9K (1.5 day Cool-Down) 1727/02/2013
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Helium vessel Heat exchanger prototype 1827/02/2013
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Thermal shield Actively cooled Supported from top cover Stainless steel structure Support shield Rigidity of the assembly Copper Sheet to form shield Pipe brazed on sheets for cooling 27/02/201319
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Insert (concept) Top plate Current leads Instrumentation Radiative screens Lambda plate Quench valve (DN150) Splices Instrumentation Mechanical support Lambda plate to top plate Magnet (15 tons) to lambda plate 27/02/201320
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Vacuum vessel Design : Finished Construction : In progress First production meeting : 14 th February 2013 Delivery : June 2013 27/02/201322
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Helium vessel Design : Almost finished Call for tender : March 2013 Order : Summer 2013 Delivery : 6-7 months after order (Early 2014) 27/02/201323
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Thermal shield and Insert Thermal Shield Design in progress Construction in the shadow of helium vessel Order expected for summer 2013 Insert Design in progress Construction at CERN 27/02/201324
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Conclusion Design almost finished Construction in progress All components at CERN early 2014 Assembly phase to be planned Assembly of the cryostat Connection to other components 27/02/201326
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Acknowledgment M. Bajko (TE-TF) V. Benda (TE-CRG) G. De Rijk (TE) C. Giloux (TE-TF) P. Minginette (EN-MME) V. Parma (TE-MSC) P. Perret (EN-MME) P. Viret (TE-TF) CERN TE-MSC-CMI Section 27/02/201327
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