1. EASTMAN 1 Direct Materials Sharing ideas for a shared future...... PI and SAP... The Eastman Experience Eastman Chemical OSI Software Sharing ideas for a shared future......

2. EASTMAN 2 Direct Materials Process Monitoring & Control Inventory Management Process Control Systems Process Data Historian Lab Instruments Validation, Control, Security, Reporting, & Service Functions Lab Management (LIMS) Run Management GloBIIS Interface Production Planning Storage/Distribution Analysis Qualification Improvement Manufacture Production Records Scheduling 10 different systems 7 development tools 3 database technologies Similar in function Diverse in details Heavy on support Hard to leverage Data incoherence Lack analysis tools Aging technology Why Consider a New System?

3. EASTMAN 3 Direct Materials Project Scope n Implement an enterprise-wide integrated manufacturing information system n Standardize on “best practices” and drive system requirements through business process improvement efforts n Deploy in 23 manufacturing sites worldwide United StatesSingapore ArgentinaWales The NetherlandsCanda SpainHong Kong EnglandMalaysiaMexico

4. EASTMAN 4 Direct Materials Common User View R/3 Planning Schedule Initiate Prod. Records Inv. Mgmt. Ship DWH Process/ Product Knowledge Mgmt. Summary Bus. Intel. Dec. Supp. PIMS Process Control Process Conditions Lab Inst. LIMS Architecture

5. EASTMAN 5 Direct Materials SAP R/2 MIS DCS “As-Is” SAP R/3 DCS ERP PDH DWH LIMS “To-Be” MESA SAP R/3 Impact on Programs

6. EASTMAN 6 Direct Materials PI/SAP Interfaces Johnette McDaniel Principal Systems Analyst Information Technology Longview, Texas

7. EASTMAN 7 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

8. EASTMAN 8 Direct Materials OSI SOFTWARE PI System Gateway to SAP R/3 MessagesRecipe SP 88 Model Tag Mapping Material Mapping Instruction Translation Assign a Procedure Request Handling Action Results (wait until complete) PSRLINK Reply Batch Execution System (optional) PI Batch (optional) PI System SAP Man. Messages

9. EASTMAN 9 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

10. EASTMAN 10 Direct Materials Plant Suite Server Integration at Eastman Chemical Co. (LAR) MMPM SD PP-PI QM SAP R/3 Applications RFC’S, BAPI (Remote Function Calls) SAP Automation Server OLE NT Servers SAP GUI Plant Suite Server Microsoft SQLServer PI 3 Tools Desktop Applications Process Book PIMS Apps PI-SPC Client PI-Batch Client (Business API) PSRLINK PI Server Alarm Watchdog Manual Logger Datalink Excel Add-in PSRLINK Client

11. EASTMAN 11 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

12. EASTMAN 12 Direct Materials Interface Options n Standard PI-PCS Interface n SAP to PI-Tag Value Updates n Material Movement Interface

13. EASTMAN 13 Direct Materials Interface Options n Standard PI-PCS Interface –Start/Stop Control Recipes –Start/Stop Phases –Report Production

14. EASTMAN 14 Direct Materials PI-PCS Standard PSRLink Interface SAP R/3 PP-PI PSRLINK PI PI-SAP Automated Interface to PP-PI Process Instructions Control Recipes Process Messages

15. EASTMAN 15 Direct Materials Interface Options n SAP to PI-Tag Value Updates –Eastman Customization –Silo Blending Lab Values from SAP to PI –PSRLink System Management Alarming

16. EASTMAN 16 Direct Materials PI-PCS SAP to PI-Tag Update Interface SAP R/3 PP-PI PSRLINK PI PI-SAP Automated Interface to PP-PI Process Messages OSI_COMM Messages

17. EASTMAN 17 Direct Materials Interface Options n Material Movement Interface –Eastman driven enhancement provided by OSI –Unsolicited Messages sent from PI to SAP

18. EASTMAN 18 Direct Materials PI-PCS Material Movements Enhanced PSRLink Interface SAP R/3 PP-PI PSRLINK PI PI-SAP Automated Interface to PP-PI Unsolicited Process Messages

19. EASTMAN 19 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n Questions PSRLink Overview

20. EASTMAN 20 Direct Materials VBA Scripting in ProcessBook

21. EASTMAN 21 Direct Materials n Batch Production Reporting PB n PSRLink System Management PB PSRLink Interface ProcessBooks in LAR

22. EASTMAN 22 Direct Materials n Batch Production Reporting PB n PSRLink System Management PB PSRLink Interface ProcessBooks in LAR

23. EASTMAN 23 Direct Materials Batch Production Reporting ProcessBook

24. EASTMAN 24 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes PSRLink Interface ProcessBooks in LAR

25. EASTMAN 25 Direct Materials Start / Stop Control Recipes

26. EASTMAN 26 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes –Start/Stop Mix Tank Batches PSRLink Interface ProcessBooks in LAR

27. EASTMAN 27 Direct Materials Start / Stop Mix Tank Batches

28. EASTMAN 28 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes –Start/Stop Mix Tank Batches –Start/Stop Batches and Report Production PSRLink Interface ProcessBooks in LAR

29. EASTMAN 29 Direct Materials Start / Stop Batches and Report Production

30. EASTMAN 30 Direct Materials n Batch Production Reporting PB –Start/Stop Control Recipes –Start/Stop Mix Tank Batches –Start/Stop Batches and Report Production –Create Batch Reports using Datalink to Excel PSRLink Interface ProcessBooks in LAR

31. EASTMAN 31 Direct Materials Batch Reports from Datalink to Excel

32. EASTMAN 32 Direct Materials n Batch Production Reporting PB n PSRLink System Management PB PSRLink Interface ProcessBooks in LAR

33. EASTMAN 33 Direct Materials PSRLINK System Management ProcessBook

34. EASTMAN 34 Direct Materials n PSRLink System Management PB –PSRLink Applications PSRLink Interface ProcessBooks in LAR

35. EASTMAN 35 Direct Materials Error Log Review

36. EASTMAN 36 Direct Materials PSRGUI

37. EASTMAN 37 Direct Materials

38. EASTMAN 38 Direct Materials Configuration

39. EASTMAN 39 Direct Materials Access View of SQL Server Tables

40. EASTMAN 40 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links PSRLink Interface ProcessBooks in LAR

41. EASTMAN 41 Direct Materials

42. EASTMAN 42 Direct Materials CO53 - Display Control Recipe Monitor

43. EASTMAN 43 Direct Materials CO54 - View Process Message Monitor

44. EASTMAN 44 Direct Materials View Gateway Monitor

45. EASTMAN 45 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links –Debugging Documentation PSRLink Interface ProcessBooks in LAR

46. EASTMAN 46 Direct Materials

47. EASTMAN 47 Direct Materials

48. EASTMAN 48 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links –Debugging Documentation –Problem Alarms PSRLink Interface ProcessBooks in LAR

49. EASTMAN 49 Direct Materials

50. EASTMAN 50 Direct Materials n PSRLink System Management PB –PSRLink Applications –SAP Links –Debugging Documentation –Problem Alarms –PSRLink Program Status PSRLink Interface ProcessBooks in LAR

51. EASTMAN 51 Direct Materials

52. EASTMAN 52 Direct Materials n Pi Gateway to SAP n Eastman View n Interface Options n User View n What we have learned PSRLink Overview

53. EASTMAN 53 Direct Materials

54. Manufacturing Enterprise Systems Alignment Questions & Discussion... Sharing ideas for a shared future.....