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Summer Tasks on UAV Radar Under supervision of: Shannon Rodríguez Lihua Li Gerry Heymsfield Manuel A. Vega-Cartagena UPRM Graduate Student Goddard Space Flight Center
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Manuel A. Vega-Cartagena 2 Objective NASA IDEAS-ER grant received. Develop a background on radar design while contributing to the UAV project.
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Manuel A. Vega-Cartagena 3 UAV Radar Project The planned radar will have capabilities of ER-2 Doppler Radar (EDOP). Nadir beam for vertical winds and precipitation structure. Conical beam for ocean surface winds and surveillance of the precipitation regions of the storm.
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Manuel A. Vega-Cartagena 4 Tasks Study radar literature. Redesign UAV’s nadir sub-system RF front end block diagram. Help bench test UAV’s conical sub-system Tx and Rx paths. Design 80MHz/5MHz clock PCB. Design a PCB for UAV’s Vicor power modules.
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Manuel A. Vega-Cartagena 5 UAV’s RF Front End Block Diagram Requirements – Magnetron frequency = 9.345 GHz – Intermediate frequency = 60 MHz – Calibration noise injection loop – Receiver noise figure calculations
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Manuel A. Vega-Cartagena 6 UAV’s RF Front End Block Diagram
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Manuel A. Vega-Cartagena 7 80MHz / 5MHz PCB Requirements – Single 10MHz sine wave input. – 80MHz and 5MHz TTL clock outputs for DAQ card. – Four amplified analog sensing lines. – Low profile components. – PMC daughter card format. – Original circuit design done by Shannon Rodríguez.
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Manuel A. Vega-Cartagena 8 80MHz / 5MHz PCB Clock Block Diagram:
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Manuel A. Vega-Cartagena 9 80MHz / 5MHz PCB PCB Construction – Board schematic and layout done with Orcad software. – Built using router in building 22. Mezzanine Connectors SOIC Components D-Sub 15 Sense Lines
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Manuel A. Vega-Cartagena 10 80MHz / 5MHz PCB Board Testing – CPCISYS carrier board with daughter card. – Only DC Power from carrier board used. – Still undergoing debugging process.
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Manuel A. Vega-Cartagena 11 80MHz / 5MHz PCB Test Results – 80MHz Clock Signal ~1.3V ~0.4V
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Manuel A. Vega-Cartagena 12 80MHz / 5MHz PCB 5MHZ Clock Signal SMA ~1.6V ~0.1V
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Manuel A. Vega-Cartagena 13 80MHz / 5MHz PCB Sensing Lines – Two additional lines were added. – Two inverting amplifier stages. – Gain values were changed.
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Manuel A. Vega-Cartagena 14 80MHz / 5MHz PCB Sense Lines – Tested using 10Vpp 1kHz sine wave. – Theoretical voltage gain value = 2.25. – Gain variations may be caused by tolerance in resistances. Sense Line Output Voltage (Vpp) Voltage Gain 119.531.953 220.312.031 319.531.953 419.531.953
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Manuel A. Vega-Cartagena 15 Vicor Power Modules PCB Requirements – Eliminate wire connections between modules. – Reduce mounting time. – Only one board for both +/- voltage configurations. – Output voltages should be accessible and easy to change(+/- 5V, +/-12V, +/- 15V).
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Manuel A. Vega-Cartagena 16 Vicor Power Modules PCB Design Schematic – Power modules PCB. Voltage selection jumper and output. Wire connections elimination. Bypass capacitors. Chassis ground connection.
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Manuel A. Vega-Cartagena 17 Vicor Power Modules PCB PCB Construction – Maximum load currents calculation. I max = 5 A @+24V IN for 5V module. 12V and 15V modules have lower output currents. Track widths for 10 ° C temperature increase = 110 mils. Track clearances for +28V = 29 mils. Entire design done using standard low-cost 1oz. Cu thickness board. – Components selection. Connectors with unexposed contacts.
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Manuel A. Vega-Cartagena 18 Vicor Power Modules PCB Finished Board +28V Input Chassis Ground Output and Voltage Selection Jumper
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Manuel A. Vega-Cartagena 19 Vicor Power Modules PCB Power Distribution Matrix – Used to eliminate barrier block. – Makes output voltages more accessible and easy to change. From Aircraft To Power ModulesTo Components From Power Modules
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Manuel A. Vega-Cartagena 20 Vicor Power Modules PCB Finished Board From Aircraft To Power Modules From Power Modules To Components
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Manuel A. Vega-Cartagena 21 Vicor Power Modules PCB Final Configuration
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Manuel A. Vega-Cartagena 22 UAV’s Conical Sub-System Tx and Rx Paths Testing Task performed to gain hands-on experience.
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Manuel A. Vega-Cartagena 23 Learning Experience Radar Theory Background – RF Front End Design – Power Requirements PCB Design – ORCAD – Routing machine Design Implementation
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Manuel A. Vega-Cartagena 24 Conclusions Goals achieved! – 80MHz/5MHz daughter card PCB developed – Power Modules PCB design developed Gained valuable hands-on experience.
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Manuel A. Vega-Cartagena 25 Questions
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Manuel A. Vega-Cartagena 26 List of Acronyms UAV – Unmanned Air Vehicle IDEAS – Initiative to Develop Education through Astronomy and Space Science DCAS – Distributed Collaborative Adaptive Sensing PCB – Printed Circuit Board TTL – Transistor-Transistor Logic
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Manuel A. Vega-Cartagena 27 Acknowledgements Shannon Rodríguez / 555 Lihua Li / 912 Gerry Heymsfield / 613 Wai Fong / 567 Gerry McIntire / 613
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