1. R2E Status Report 18 th LSC Meeting, August 18 th 2013 CERN Radiation 2 Electronics (R2E) Project 18 th LSC Meeting August 16 th 2013 R2E Status Report M. Brugger for the CERN R2E Project www.cern.ch/r2e !!! Many Thanks To Everybody !!!

2. R2E Status Report 18 th LSC Meeting, August 18 th 2013 2 Relocation & Shielding relocations in P1/5/7/8 (~100 racks, >>1000 cables, etc.) shielding of RRs (P1/5), US/UW (P8) additional relocation to be approved for P4 (cryo mainly) smaller shielding activities to be followed (ducts, mazes) Equipment Upgrades QPS new boards (IPQ/IPD/IT, 600A boards, QDS) firmware (DQQBS, DQQDC) + >LS1 preparations Power-Converters: power part bug-fix (auxiliary power supply) control (FGClite prototype and first series) new R&D (first prototype & defined strategy) Monitoring Testing & Facilities RadMon New Generation final development + pre-series and production installation (LHC + Injector) Post-LS1 radiation level follow-up (LHC + Injectors) PS-EastArea new test facility (CHARM) tight schedule, several technical challenges PSI test campaigns (17 already scheduled for 2013) Fraunhofer + others (e.g, CEA) -> large test volume! R2E LS1 Activities

3. R2E Status Report 18 th LSC Meeting, August 18 th 2013 R2E Activities @ P1 3 B. Mikulec, M. Jeckel  Installation and removal of pipes and UTA in UL14 finished. Laser scan done on 15/08. Installation and removal of pipes and UTA in UL16 started. Final pressure tests for UL14/16 and laser scan (UL16) planned for mid- September. Cabling activities in UL14/16 will be further advanced. new pipes in UL14 (after having solved some integration issues…)

4. R2E Status Report 18 th LSC Meeting, August 18 th 2013 R2E Activities @ P5 4 B. Lefort EN/CV: The second part of the Piping work has started on 13th of August! (some minor delays expected, but installation brought forward to ease EN/EL.) Civil Engineering Long drillings are done. The metallic inserts junctions must be covered in order not to damage the water cooled cable. Short drilling will be finished by this Wednesday! Civil Engineering Safe Room is almost ready to receive the cabinets! The internal lightning installation will be finished these days (minor issue with doors) (+’a small ‘fire’ alarm)

5. R2E Status Report 18 th LSC Meeting, August 18 th 2013 P5 Safe Room 5 Air-In/Outlets: final configuration implemented with three inlets (from UL558) and two outlets (in UL557) [<40°C] all with dedicated fire-dampers AHUs located in UL558 on separate structure No impact on passage Non-trivial maintenance (once per year) Control logic (ventilation flow, dampers) as a function of fire detection simulations on-going for respective temperature increase EN/CV, GS/SE, EN/MEF Maintenance!!!

6. R2E Status Report 18 th LSC Meeting, August 18 th 2013 P5 Magnet Transport 6 Videos: https://edms.cern.ch/document/1307531/1https://edms.cern.ch/document/1307531/1 EN/HE, EN/MEF,…

7. R2E Status Report 18 th LSC Meeting, August 18 th 2013 R2E Activities @ P7 7 O. Andujar Civil Engineering – 235 m wall demolition & 534 m dismantled ducts Only 7 Weeks Safety Alarms System Electric Engineering Cable tray installation, TZ76 Rack Installation, UJ76 cabling, TZ76 cabling,TZ76 Lights installation, Cable removal. 24 km pipe installation, Smoke detector installation

8. R2E Status Report 18 th LSC Meeting, August 18 th 2013 R2E Activities @ P8 8 B. Mikulec UPS relocation (UPS for machine systems and cryogenics) and re-cabling ongoing. Relocation of QURA racks has started. Cable disconnection finished and rack transport planned for Monday 19/08. Future rack location in UL84

9. R2E Status Report 18 th LSC Meeting, August 18 th 2013 Integration & Checks 9 Detailed iteration of Integration Models Cross check of Installation Drawings Direct follow-up on site (visual, measuring, comparing, check, check, check) Regular survey scans fed back into 3D integration models Early identification of possible problems Update of models (‘as-built’) Synergy between the various players is VERY important Drawing offices Civil engineering Ventilation Electricity Transport Structures & Mechanics

10. R2E Status Report 18 th LSC Meeting, August 18 th 2013 GS/SE Activities 10 J. Crespo Bisquert et al. Point 5 – Safe Room: Metallic structure + sandwich panel REI 120 – certified Few open points Point 5 – Drilling Activities: 4 x Ø450mm / 16m long Double shift - 6 weeks (on time!) Vertical accuracy: 10 cm Point 7 – Wall Demolition and Ventilation Ducts removal 2 x 217 m dismantled ducts (video)video total length of cuts: 3600 m 34720 kg of steel evacuated 235 m wall demolition (125 m3 of concrete) 5 days with some “lift out of order” issues From 14h to 22h: 7 weeks … 3 in advance! 1200 m 2 painting

11. R2E Status Report 18 th LSC Meeting, August 18 th 2013 Cooling (P1, P5, P7, P8): new piping design for relocated equipment and CV units chilled water for ventilation units demineralised water for power converters and water cooled cables Ventilation: new ventilation units @ point 5 (UL557) and 7 (TZ76) dedicated to relocated racks strong design effort in order to cope with integration issues (available space, transport constraints) as well as thermal loads. Integration and installation drawings: after initial problems, installation drawings are prepared at CERN detailed follow-up required (also for ‘as-built’) Schedule: planning continuously adapted to on-site worksite constraints shorter implementation time allows gaining time (e.g., P1) EN/CV Activities 11 P. Valente et al. EN/CV, EN/MEF, EN/HE

12. R2E Status Report 18 th LSC Meeting, August 18 th 2013 EN/EL Activities 12 J.C. Guillaume et al. EN/EL is soon critical activity in all R2E Points (Point-5 most critical) All activities are well prepared Additional support provided for injectors (RadMons!) and agreement for P4! In summary: Well in line with planning (many already with slight advance) 2 nd phase crucial (signal cables only: 160km total, 1550 cables) Water cooled cables will be delivered earlier (16 mid-Oct) [prototype tested at factory]

13. R2E Status Report 18 th LSC Meeting, August 18 th 2013 P4 Relocations 13 TE/CRG, EN/MEF, EN/STI What? Cryo cabinet relocation (Cable length +/- 50m) [UX45 – level 2] QURC [8 cabinet QURC (AMB, Drive, local PLC & 45 SIPART positioner (?)] [US45 - level 1] QUI[1 cabinet (PROFIBUS & 20 SIPART positioner)] [UX45 – level 1] QURC[2 cabinet (PLC, EH Power controller & PROFIBUS)] [UX45 – level 0] Cryo RF[4 cabinet (PROFIBUS & EH Power controller)] [US45 - level 2] QURA [~20 SIPART positioner (?)] Where? From UX45 (L2) to UL44/46 (see pictures below) When? March 2014 – May 2014 How? Uls space reservation (ICL iteration) TE/CRG cabling manufacturing (50 KCHF – 2013 budget) New AMB MECOS electronics (150 KCHF – 2013 & mainly 2014) EN/EL cabling (in progress, 2014 budget) new SIPARTPh1 cabling (35 KCHF 2014)- Ph2 installation (215 KCHF 2015 or later) Commissioning(35K CHF – 2014 budget) Equipment Inventory in final iteration (EDMS # 1307741) ECR to be finished after summer Planning in parallel Equipment Inventory in final iteration (EDMS # 1307741) ECR to be finished after summer Planning in parallel © Y. Muttoni et al. (I.C.L.)

14. R2E Status Report 18 th LSC Meeting, August 18 th 2013 P4 Relocations 14 TE/CRG, EN/MEF Failure Cross Section (Estimate) Strategy: Prepare cabling Optional PSI tests & Impact Analysis Testing at CHARM Final Implementation Strategy: Prepare cabling Optional PSI tests & Impact Analysis Testing at CHARM Final Implementation

15. R2E Status Report 18 th LSC Meeting, August 18 th 2013Planning 15 K. Foraz, M. Barberan Marin

16. R2E Status Report 18 th LSC Meeting, August 18 th 2013Dashboard 16 K. Foraz, M. Barberan Marin

17. R2E Status Report 18 th LSC Meeting, August 18 th 2013 17 All activities on track (partly in advance) Several successful mile-stones Drilling of ducts TZ76 dismantling Magnet transport in P5 (and integration check) Final P1 gain to be checked with ALL activities Critical path: EN/EL cabling (especially P5) User cross-check of all cables (a.s.a.p.) P4 Relocation No accident ! Summary MANY THANKS TO ALL TEAMS

18. R2E Status Report 18 th LSC Meeting, August 18 th 2013 18 A Bit of ‘Fun’ Walking Away …Time for Rugby (NOT in Planning)

19. R2E Status Report 18 th LSC Meeting, August 18 th 2013 19 BACKUP