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V.C. - CERN 22/04/021 AUTOMATIC WIRING MACHINE INFN FERRARA STATUS REPORT.

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Presentation on theme: "V.C. - CERN 22/04/021 AUTOMATIC WIRING MACHINE INFN FERRARA STATUS REPORT."— Presentation transcript:

1 V.C. - CERN 22/04/021 AUTOMATIC WIRING MACHINE INFN FERRARA STATUS REPORT

2 V.C. - CERN 22/04/022 Wiring Machine

3 V.C. - CERN 22/04/023 Wiring frame : Comb Chamber M4R1 have been spun Now the chamber is under test

4 V.C. - CERN 22/04/024 Wiring frame : Threaded bar Chamber M3R3 will be spun

5 V.C. - CERN 22/04/025 General Description OVERALL DIMENSIONS: LENGTH: 2200 mm WIDTH: 1100 mm HEIGTH: 1800 mm WEIGHT: 3000 N POWER SUPPLY: 220V – 50 Hz PNEUMATIC FEED: 8 BAR POWER: 500 W CURRENT: 10 A WIRING SPEED : 750 WIRES/HOUR GLUING SPEED : 15 mm/s WIRING RANGE: 1600 x 500 mm^2 according to : M1R3, M1R4, M2R3, M2R4, M3R3, M3R4, M4R1, M4R2, M5R1, M5R2

6 V.C. - CERN 22/04/026 MOTION OF TENSIONING SYSTEM AND RESIN DISPENSER

7 V.C. - CERN 22/04/027 Tensioning System 1.Eyelet 2.Eyelet 3.Felt 4.Brake 5.Measuring system 6.Transmission 7.Recovery arm Max allowed speed of 27m/s corresponding to 860 rpm of the wiring frame

8 V.C. - CERN 22/04/028 Resin Dispenser Pressure : 0.1–7 bar Dispensing time : 0.01–30 s or continuous Vacuum anti-dripping system Nominal gluing speed : 15 mm/s Supporting bar own frequency : 150 Hz External force frequency : 6 Hz Motion given by linear guide

9 V.C. - CERN 22/04/029 Linear Guide Ball bearing screw: Diam = 20 mm; Pitch = 5 mm; Length = 2000 mm Steel rails and ball bearing carriages Aluminum support Backlash: 0.04 mm Critical speed: 480 rpm Max allowed speed of 40 mm/s corresponding to 1600 rpm of the wiring frame

10 V.C. - CERN 22/04/0210 Gearmotor moving the linear guide Voltage : 24 V Power : 60 W Current : 2.5 A Reduction ratio : 7.4 Output torque : 0.9 Nm Output speed : 378 rpm

11 V.C. - CERN 22/04/0211 Motion of the wiring frame

12 V.C. - CERN 22/04/0212 Wiring Frame Reference holder surface referred to the thread undercut Max rotating allowed speed : 100 rpm

13 V.C. - CERN 22/04/0213 Gearmotor rotating the wiring frame Voltage : 24 V Power : 75 W Current : 3.125 A Reduction ratio : 160 No back lash Output torque : 40 Nm Allowed peak torque: 92 Nm Output speed : 12.5 rpm

14 V.C. - CERN 22/04/0214 Motion Controller Baldor Nextmove PC Controlled axes : 2-8 MINT Sw control Visual Basic wiring programs


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