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Shingle Recycling Husnu Kalkanoglu November 2, 2007.

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Presentation on theme: "Shingle Recycling Husnu Kalkanoglu November 2, 2007."— Presentation transcript:

1 Shingle Recycling Husnu Kalkanoglu November 2, 2007

2 CertainTeed Corporation Profile - Founded in 1904 in East St. Louis by George M. Brown as the General Roofing Manufacturing Company - Headquarters in Valley Forge, PA - Technical Center in Blue Bell, PA - Eight operating groups - 9,000 employees - 70 Manufacturing locations in USA and Canada

3 Polymer and Vinyl Siding

4 Fiber Cement Siding

5 Polymer Trim

6 Fence and Railing

7 Pipe

8 Insulation

9 Gypsum Board Joint Tape Finishing Products

10 Ceilings

11 Residential Roofing - Shingles

12 Commercial Roofing - Membranes

13 Cost incentives encourage post industrial recycling Asphalt shingles contain similar raw materials as hot mix; asphalt, glass mat, granules and limestone stabilizer

14 Recycled plant waste hardly makes a dent - Annually an estimated 10 million tons of asphalt shingle tear-offs are disposed as landfills - Annual plant waste is reported to be about 1 million tons

15 Adding tear-offs from re-roofing has its challenges - Tear-offs usually contain various contaminants – nails, wood, demolition debris, household refuse, and in very rare occasions asbestos… - Some state DOTs require pavement standard for non- road applications - Hot-mix plant operator preference for adding recycled asphalt shingles varies - Logistics to collect and transfer re-roofing tear-offs to hot-mix plants lacks widespread workable infrastructure

16 Intellectual property field is active - 17 patents and patent applications (1978 – 2007) were identified that reference products made from recycled shingles composite board, ground cover, pavement, patching… - Separately 26 patents and patent applications (1978 -2007) made claims for methods to recycle shingles shredding heating & milling hydrocarbon recovery size reduction & mixing in hot asphalt/oil

17 There are also those who are determined to make a difference

18 - - Incentives – Incentives – Incentives - - - Federal & state DOTs - Roofing manufacturers - Roofing contractors


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