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Introduction to Tower Crane Project
4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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What are Cranes? Cranes Are… Cranes Are Used For… Transportation
Lifting machines that can move loads vertically or horizontally Used to move heavy loads by taking advantage of mechanical advantage Cranes Are Used For… Transportation Construction Manufacturing Construction Manufacturing 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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History of Cranes 515 B.C. – Pulley Crane used in ancient Greece
1500 B.C. – Shaduf used in early Egypt to lift water 515 B.C. – Pulley Crane used in ancient Greece 357 A.D. – Treadwheel Crane used in Rome 480 A.D. – Crane use declines with fall of Western Roman Empire 1225 A.D. – Treadwheel Cranes are re-introduced in Europe during the Middle ages 1340 A.D. – Slewing Crane used for dockside loading 1700’s – Steam Crane ushers in the modern era 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Types of Cranes Mobile Fixed Paved Surfaces Rough Terrain
Mounted on a moveable base, usually some existing vehicle type (trucks, tractors, etc.) Fixed Stationary; usually erected in place Paved Surfaces Rough Terrain Tower Crane Luffing Crane Rail Water Air 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Review: Mechanical Advantage
Levers Pulleys M.A. = number of strands supporting the load (minus the strand where the force is applied) 1st 2nd 3rd 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Pulley Crane Investigation
What simple machines are in use? What is the mechanical advantage of: Just the pulley setup? Just the lever? The combined setup? What is the tension force, L, in Newtons? What is the applied force, F, in Newtons? 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Tower Cranes Fixed Parts Stationary; usually erected in place Base
Slewing Ring (Turntable) Tower Boom Counterbalance Load Line Lifting Hook 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Degrees of Freedom Used in statistics, physics, chemistry and mechanics Mechanical DOF The set of independent translations and/or rotations that describe the position of a body or system What’s a translation? What’s a rotation? For an independent body in general motion, For a system, we usually say DOF is the sum of the number of independent translations and rotations that are possible. A translation is a linear movement without rotation. where d is the number of dimensions. A rotation is an angular movement about some axis. 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Tower Crane (Sketchup Model)
How many degrees of freedom are in the Sketchup model? 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Design Process Define the Problem Brainstorm, Research, Generate Ideas
Explore Possibilities Develop a Design Proposal Make Model/Prototype Test and Evaluate Refine the Design Communicate the Solution 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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Constraints on the Engineering Design Process
(A constraint is a limit or restriction.) Safety – is the product safe to use/construct? Reliability – will it work consistently over time? Cost – is it affordable? Quality Control – does it meet customer requirements? Environmental Concerns – does it harm the natural or human environment negatively? Manufacturability – can it be made? Maintenance – how easily can it be maintained or upheld? Ergonomics – how efficiently can the human body utilize it? 4/24/2017 Baltimore Polytechnic Institute Engineering Practicum – Dr. Smith
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