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High Efficiency in Aerospace / Turbine Manufacturing with powRgrip ® Version 090415 Increase in productivity and tool life
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 2 Customer: MTU Aero Engines, Germany Increased productivity by reduced cycle time Target: Increased profitabilitiy Reduced tool cost Blisk manufacturing © MTU, Germany 2008
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 3 Innovative Turbine Blisk manufacturing with powRgrip ® Innovative machining path (program) designed for constant high chip load Methods: Choice of optimum tool and toolholder to bear the load Choice after trials: powRgrip ® against hydrochucks and heat shrink Critical points: Vibrations, tool pullout, lifetime of tool and holder
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 4 Achievement: Reduction in cycle time to 58% = Productivity increased to 172% Tool Length L/D Material Removal Rate cm³/min 2345678 0 5 10 15 20 Ti Alloy Ni Alloy 100% 58% Cycle time Conventional method High Efficiency Cutting with powRgrip ® Various machining steps
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 5 Achievement: Reduction in tool consumption by 82% = Tool life increased to 560% Customer quote: „REGO-FIX powRgrip toolholders play a major role in the success of innovative machining strategies for Blisk manufacturing" 100% 18% Conventional method High Efficiency Cutting with powRgrip ® Various machining steps Tool consumption
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 6 Tool life extended to 600% Achievements compared to previously used toolholders: Milling of window openings Customer: US Aerospace manufacturer Feed rate = productivity increased to 250% (critical point were vibrations) Step 1 Tool life extended to 700% at same cutting parameters Step 2
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 7 Customer: FAG Aerospace, Germany Vibration dampening Tool life Ease of use (clamping) Clamping forces Long life of holders and collets Constant clamping force and runout over whole lifetime of toolholder Reasons for using powRgrip: Manufacturing of bearings for aircraft applications
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 8 Tool life extended to 450% Achievements compared to previously used toolholders: Titanium engine components Customer: Aerospace components supplier, Canada Extension of tool life from 4 pieces per tool to 18 pieces per tool finished machining shape
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 9 Preassembled components of different material (stainless steel, Aluminum, Titanium) are fine drilled/reamed together powRgrip made this innovative manufacturing process work Achievements: Fixation of engines Other applications at US Aerospace manufacturers Machining of fixation profiles Vibration problems solved, productivity increased to 800-1000% Achievements:
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04.06.2016 © REGO-FIX AG, Tenniken, Switzerland, 2008, 2009. Unauthorized copy and distribution prohibited. Version 090415 10 Thank you for your kind attention! REGO-FIX AG Obermattweg 60 4456 Tenniken/Switzerland Phone+41 61 976 14 66 Fax+41 61 976 14 14 rego-fix@rego-fix.ch REGO-FIX Tool Corp. 7752 Moller Road Indianapolis, IN46268 USA Phone +1 317 870 59 59 Fax +1 317 870 59 55 info@rego-fix.com Swiss REGO-FIX Shanghai Rep Office RM317A, Tower 1, German Centre, 88 Keyuan Road, Pudong Zhangjiang Hi-Tech Park, Shanghai, China 201203 Tel: +86 21 2898 6255 Fax: +86 21 2898 6135 www.rego-fix.com
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