1. Automated NOvA Fly Cutting Machine NFCM 07/09/2010Jonas F., Lukas G., Balazs M., Jonas S., Christian W. 1 Automated NOvA Fly Cutting Machine

2. Automated NOvA Fly Cutting Machine NFCM Contents Introduction and costumer requirements Solution finding NFCM Project Results Conclusions Questions 07/09/20102

3. Automated NOvA Fly Cutting Machine NFCM 07/09/20103 Status Quo - Time-consuming alignment - Experienced technician required Improvement goals - Reduction of the machining process time - Improved usability through automatisation

4. Automated NOvA Fly Cutting Machine NFCM 07/09/20104 High accuracy Budget compliance Mobility Processing time Usability Costumer Requirements to the NFCM

5. Automated NOvA Fly Cutting Machine NFCM 07/09/20105 Finding the best solution

6. Automated NOvA Fly Cutting Machine NFCM 07/09/20106 NFCM construction overview Snout clamping Rotating table Roll car Linear guidings Tilt platform Flycutter Light section sensor

7. Automated NOvA Fly Cutting Machine NFCM Light section sensor 07/09/20107 Emitting laser beam Reflected by object Caught by camera Processing of profile Fig: www.ia.omron.com

8. Automated NOvA Fly Cutting Machine NFCM Roll car Existing blue roll car Manual height adjustment Manual brake adjustment 4 rolls (better 3 rolls) 07/09/20108

9. Automated NOvA Fly Cutting Machine NFCM Rotating table Circular platform Slide bearing in the center 3 roller bearings on the sides Worm gear with a electric motor Y- Angle Tolerance +/- 15 degree 07/09/20109

10. Automated NOvA Fly Cutting Machine NFCM Linear guidings Electric motor Linear motion based in bearings 07/09/201010

11. Automated NOvA Fly Cutting Machine NFCM Tilt platform X- Angle Tolerance +/- 5 degree Roller bearings Electrical cylinder 07/09/201011

12. Automated NOvA Fly Cutting Machine NFCM Flycutter Existing flycutter engine Diamand cutter Standard suspension 07/09/201012

13. Automated NOvA Fly Cutting Machine NFCM Snout clamping Fit with snap closing Roughly car align 07/09/201013

14. Automated NOvA Fly Cutting Machine NFCM 07/09/201014 Manual adjustment

15. Automated NOvA Fly Cutting Machine NFCM 07/09/201015 Working process

16. Automated NOvA Fly Cutting Machine NFCM 07/09/2010 Costs: $25,420 (estimated) Tolerance: ±0.1mm Working time per piece: 8 minutes Automatisation: highly improved Usability / Safety: good Duration of life: 5,000,000 pieces Results

17. Automated NOvA Fly Cutting Machine NFCM 07/09/2010 Union of existing machine with new fundament Requirements were all met Budget was kept Résumé

18. Automated NOvA Fly Cutting Machine NFCM 07/09/2010 Successfully embedded existing machine No fancy technologies required Lower costs Conclusion