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© 2010 Board of Regents University of Nebraska1
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History ◦ T BAILEY, INC. – Anacortes WA Steel tank fabrication and construction Began building towers in 2001 ◦ Katana Industries – Ephrata WA Organized in 2005 as a stand alone tower manufacturer First plant in Ephrata, WA in 2007 ◦ Katana Summit – Columbus NE Joint Venture of Katana Industries & Sumitomo Corporation Group formed in 2007 Began construction of state of the art manufacturing facility in late 2007/early 2008 in Columbus Columbus facility is largest plant and corporate headquarters 2© 2010 Board of Regents University of Nebraska
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Joint Venture Structure ◦ 50% T BAILEY, INC. – Anacortes WA ◦ 50% Sumitomo Corporation 33% Sumitomo Corporation of America 17% SC Steel LTD Sumitomo Corporation ◦ History of more than 350 years ◦ Integrated Trading Company – with diversifications in logistics, finance and other business areas 3© 2010 Board of Regents University of Nebraska
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Locations ◦ Columbus, NE – Corporate Headquarters & Tower Facility 140 Employees ◦ Ephrata, WA – Tower Facility 52 Employees ◦ Anacortes, WA – T BAILEY, INC. Facility (overflow) 100 Employees 4© 2010 Board of Regents University of Nebraska
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5 Ephrata, WA Production started in Mar 2007 Land (1.2 mil ft 2 ) / Building(106K ft 2 ) Capacity : 200 towers/year Ephrata, WA Production started in Mar 2007 Land (1.2 mil ft 2 ) / Building(106K ft 2 ) Capacity : 200 towers/year Columbus, NE Production started in May 2008 Land (3.3 mil ft 2 ) / Building(180K ft 2 ) Capacity : 400 towers/year Columbus, NE Production started in May 2008 Land (3.3 mil ft 2 ) / Building(180K ft 2 ) Capacity : 400 towers/year T BAILEY, Inc. Anacortes, WA Sister Company Established in 1991 Tower Production since 2001 T BAILEY, Inc. Anacortes, WA Sister Company Established in 1991 Tower Production since 2001 © 2010 Board of Regents University of Nebraska
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Central Plains location near center of “wind belt” Favorable location for large and small scale projects, reducing transportation costs Manufacturing Expertise/Availability of Personnel Availability of Rail Transport Work Ethic State & Community Support of Business 6© 2010 Board of Regents University of Nebraska
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Corporate Headquarters Plant Capacity: 400 towers/yr Centrally located Outbound rail service (unit train) currently in design stage 7 Plasma/Roll/Welding 240ft(73.2m) x 400ft(121.9m) Blast/Painting/Appurtenance 160ft(48.8m) x 575ft(175.3m) © 2010 Board of Regents University of Nebraska
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8 Building #2 Cutting Table & Beveling Wheelabrator Plate Rolling Long Seam Fit Long Seam Weld Stations Flange WeldStations Flange Fit Door Cutout & Weld Building #3 Blast PaintAssembly Staging Paint Assembly Tower Storage Plate Storage 585’ 125’ 400’ 240’ 160’ Clip & Clean / Assembly 8 lines Round Seam Fit up & Weld 8 lines © 2010 Board of Regents University of Nebraska
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10© 2010 Board of Regents University of Nebraska
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11© 2010 Board of Regents University of Nebraska
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12© 2010 Board of Regents University of Nebraska
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15© 2010 Board of Regents University of Nebraska
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16© 2010 Board of Regents University of Nebraska
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17© 2010 Board of Regents University of Nebraska
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18© 2010 Board of Regents University of Nebraska
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19© 2010 Board of Regents University of Nebraska
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20© 2010 Board of Regents University of Nebraska
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21© 2010 Board of Regents University of Nebraska
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22© 2010 Board of Regents University of Nebraska
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