1. CLEX TBM T0 Cooling system 23.04.2014 Progress Report 1 V. Soldatov, A. Vamvakas, BE-RF 23.04.2014

2. Schematic layout for the CLEX two-beam module cooling CDR cooling layout (Fig. 5.144) 2 CLEX TBM phase 3.2 The two phases have different cooling requirements. Phase 3.1: One PETS, one SAS, idle PETS loads Phase 3.2: Two PETS, two SAS The extra cooling circuits for phase 3.2 can be implemented directly or at a later stage

3. by Michele Modena Power Dissipation 171 W ΔTwater 5 °C Nom. Water flow 1.8 l/min # of instances 2 Main components Super accelerating structure PETS (Ciemat) Drive Beam Quadrupole 3 CLIC CDRCLEX Power Dissipation 820 W5-30 W ΔTwater10 ˚C # of instances42 CLIC CDRCLEX Power Dissipation 110 W1.3-8 W ΔTwater10 ˚C # of instances22 RF Loads Power Dissipation150 W ΔTwaterDepends on circuit # of instances10

4. Cooling Scheme 4 At the 02/04/14 CLIC Module Working Group meeting it was decided to use the existing CTF3 cooling network. A mounting rack with all the necessary components will be installed in close proximity to the TBM and the water will be supplied by the CTF3 network.

5. Using CTF3 Cooling System 5 Top view Front view COLD WATER 30˚C TERMOSTAT Return (x10) Supply (x10) Distribution manifold is connected with the equipment by flexible standard Kevlar pipes (approved on 02/04/14 ) CLEX TBM T0 Module Supporting System Drive beam Girder Main beam Girder CLEX TBM MB Girder CLEX TBM DB Girder CTF3 Water Supply

6. Cooling rack 6 Independent distribution manifold Contains all control components Compact In close proximity to the TBM Flexible pipes to central CTF3 cooling system 800mm 600mm Return 230mm Spares To CTF3 From CTF3 Supply *Preliminary rack design Safety valve Control valve Flow meter Most components already tested in other facilities (CTF3, Xbox) Control valves yet to be defined (contacting suppliers under way)

7. Circuit 3 Circuit 1/2 Assembly Flowchart (link) The cooling network will consist of copper pipes (OD 8, 10 and 16mm) and standard connectors (Swagelok) Cooling Network of the Module 7  Example shows the cooling network for the CLEX T0 module with 2 SAS and 2 PETS

8. Circuits specifications 8 Circuit 1: Super-accelerating structure + (2x) AS_Load Circuit 2: PETS unit + WG + PETS_Load + RFN_Load + (2x)Idle_PETS_Load Circuit 3: (2x) DBQ Phase 3.1 Circuit 2: PETS unit + WG + PETS_Load + (2x)RFN_Load + (2x)Idle_PETS_Load Circuit 4: Super-accelerating structure #2 + (2x) AS_Load Phase 3.2 Circuitcomponents Nominal water flow (m3/h) flow meter control valve Pressure (bar)interface diameter 1SAS + Loads0.07yes 316 mm 2PETS + Loads0.04yes 316 mm 3DBQ0.20yes 31/2 in 4SAS + Loads0.07yes 316 mm Total flow: 0.38 m3/h *Sizing according to CLEX nominal values

9. DAQ & Control Control rack in shelter Standalone system Option for remote control from CTF3 control room PID control of component temperature Similar to LAB modules Temperature sensors: components (x16 surface contact sensors) Water (x11 pipe sensors) Ambient temperature (x1) Flow meters (x4) Pressure sensor (x1) Control Valves (x4) TBM DAQ & Control Cooling rack CTF3 Control Room sensors Control Valves Water Flow 9 Data acquisition system in LAB

10. Preliminary Inventory #DescriptionCatalog nameManufacturerPart numberQty 1control valvetype 2873, 2/2-way normally closed (NC) proportional valve, G1/4 (flow 0.1 m3/h)Burkert234 3123 2control valveType 2875, 2/2-way normally closed (NC) proportional valve, G3/8 (flow 0.25 m3/h)Burkert236 9031 3safety valvetype 438, Art-Nr. 4384.2984, NPT 1/2" threadLesser4384.29845 4flow meterSMC PF3W 504 03, G3/8 threadSMCPF3W 5044 5pressure regulatortype TFU006, ver. III, Pressure regulator for water, n. 770 977, G 1/2" threadBurkert770 9771 Cooling rack components: Miscellaneous: Hand valves, elbows, fittings Pipes Cables Electronics rack PC DAQ components: 10 #DescriptionCatalog nameManufacturerPart numberQty 1ChassisNI CompactDAQ 8-Slot USB ChassisNational InstrumentsNI cDAQ-91781 2ChassisNI CompactDAQ 4-Slot USB ChassisNational InstrumentsNI cDAQ-91741 3I/O Module8-Ch, ±10 V, 500 kS/s, 12-Bit Analog Input Module, C SeriesNational InstrumentsNI 92011 4I/O Module4-Channel, 100 kS/s, 16-Bit, 0 to 20 mA Analog Output ModuleNational InstrumentsNI 92651 5I/O Module4-Channel, 100 Ω RTD, 24-Bit Analog Input ModuleNational InstrumentsNI 92178 6valve controllerControl Electronics for Solenoid Control Valves, type 8605, DIN-railBurkert178 3634 7power supplyTSP-Series power supply, 24V, 360WTracopowerTSP 360–1241 6pressure sensorOEM pressure transmitter, CTE9010AQ4SensortechnicsCTE9010AQ41 7temperature sensorssurface temperature sensor SA2F-RTD-3-100-A-40OmegaSA2F-RTD-3-100-A-4016 8temperature sensorsPipe probe temperature sensor, 1/4“NPT threadOmegaRTD-NPT-72-E11

11. Planning and Activities 11 Completion of the specification List of equipment Control requirements Procurement of market components Detailed design Cooling Rack Module Cooling Network Routing Control components Installation works in CTF2 and CTF3 Approval Electronics and Software Control terminal Monitoring and control software Next steps: procurement of market components detailed design & integration