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Published byAllan Bradford Modified over 8 years ago
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Sorting Technologies for CCA Treated Wood
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Objective To design and implement an automated system to effectively sort CCA treated wood from other wood types at facilities such as C&D facilities
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Automated System Designed using x-ray fluorescence technology or Designed using laser induced breakdown spectroscopy technology
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Motivation CCA treated wood => ~ 6 % of all wood waste at C&D facilities Amounts of CCA treated wood at C&D facilities increasing At 6 % level, cannot be used as mulch or burned to generate fuel
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Sorting Studies Chemical stain method –laboratory results –field results from pilot studies X-ray fluorescence (XRF) –laboratory results Laser Induced Breakdown Spectroscopy (LIBS) –laboratory results
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Automated System –X-ray fluorescence –Laser induced breakdown spectroscopy Training and monitoring –chemical stains
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Chemical Stains Chrome Azurol S PAN Indicator Rubeanic Acid
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Performance on whole wood 0.25 pcf 0.6 pcf 2.5 pcf
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Current Practical Applications Sorting Small Quantities of Treated from Untreated Wood Screening Fuel Quality Training Tool
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Wood Encountered at C&D Facilities
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Design for Shelter
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Cost Estimate - Shelter Trident $9,600 - $11,500
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Update on Building Tasks & Timeline Current Contacts
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Team Reviews Design Building Contractor Develops Design Drawing 2 Wk 1 Wk 4-6 Wks 3 D Building Contractor Seals Building Design Building Fabrication 1 Wk Get Building Contractor Under Contract ? Wks Apply for Permit Concrete Slab Erect Building Timeline
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Building Contractors Contacted Trident -- Met with on June 7 Estimate: $9,600 - $11,500 Anderson and Ellis Construction Job too small Bob Howard Construction –Contacted John F. Swift, Inc. –Contacted
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Concrete Contractors Contacted Fred Derr Concrete Prestige Concrete John F. Swift
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Initial Detector Mounting Design
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Conveyor Design #1 Table Wood Piece Movable holding arm
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Top View Wood Piece Table Movable holding arm 3 / 4 “ to 2”
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Cross-Sectional View X-rays Detector mounting Movable holding arm Wood Piece Conveyor Surface
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Cost Estimates – Conveyor American Conveyor, Miami $11,038 Powerscreen, Lakeland $24,500
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Conveyor Design #2 Table Holding arm X-ray Wood
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Top View Wood Table
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XRF Based on emission of x-rays Characteristic x-ray emitted by the element is read by the instrument
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Model 400 No special training required User friendly Printout or output easy to read and understand Head Analyzer
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XRF Instruments Low maintenance, few consumables, easy cleaning No repetitive calibration necessary (6 mo. to 2 yrs.) Life span of 10 years
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XRF Instrument Cost range from $20,000 - $100,000 Detector replacement cost of $1,800 - $2,400 (life span of 5 years) Licensing may be required Sensor protected by a small beryllium window ($100 for replacement)
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Results of XRF Studies Arsenic is the best indicator metal, although all three metals can be analyzed for Optimum count time of 2 seconds, would be even less for on-line analysis 1,800 ft/hr for detection of 1-ft board (2 s) 3,600 ft/hr for detection of 1-ft board (1 s) Detection of CCA for Model 400 is possible at 1 inch distance with a plastic shield
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X-Ray Technology Analysis Time < 2 seconds Best Metal for Analysis, As Largest Separation Between Sample and Detector is 1 inch
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XRF - Collaboration ASOMA Inc (1 inch diameter face & strip model) Jordan Valley (Hand-held unit, 3 in x 3 in face)
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Laser Technology Analysis Time < 1 second Best Metal for Analysis, Cr Tolerance, 12 inches
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On-line Sorting Technologies
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Laser-induced Breakdown Spectroscopy (LIBS)
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Sample Configuration of LIBS Probe
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Experiments with LIBS Sample 1: 0.25% CCA Sample 2: 2.5% CCA Sample 3: Weathered CCA Sample 4: Weathered Utility Pole Sample 5: New untreated Sample 6: Weathered untreated
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LIBS Spectrum of CCA-treated Wood
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LIBS-based Sorting
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Questions?
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