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P15482: Breadfruit Shredder and Grinder Group Members: Andrew Beckmann, Patrick Connolly, Brittany Griffin, Samantha Huselstein, Alan Kryszak
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Agenda ●Project Background ●Problem Statement and Deliverables ●Use Scenarios ●Customer Requirements ●Engineering Requirements ●Project Plan ●Project Risks
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Project Background ●Haitian life ●Transportation ●Plentiful fruit in Haiti o Highly wasted o Highly nutritious
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●Breadfruit needs to be preserved to make the season more profitable. ●The goals of this project are to create a breadfruit processor that will result in a consistent quality flour. ●The project deliverables will be a working prototype to shred and grind breadfruit effectively. Problem Statement and Project Deliverables
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Current State of Project ●Benchmarking o Devices built by MET students Broke processing into 5 steps o Food processors o Flour mill o Grater
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Stakeholders ●Farmers in Haiti o KGPB ●Sarah Brownell o NPO ●Possible Investors ●Haitian Market ●Other 3rd world Farmers
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Use Scenarios
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Customer Requirements CR#CategoryRequirementsRank 1.1FeasibilityUses available technology for components 3 1.2FeasibilityUses available resources 9 1.3FeasibilityEasily maintained 3 1.4FeasibilityCan adapt to different ground levels 1 1.5FeasibilityMinimizes water usage 9 1.6FeasibilityLasts for multiple seasons 3 2.1CostNo energy cost 9 2.2CostLow investment cost 9 2.3CostLow maintenance cost 3 3.1Ease of UseHas easy to follow instructions 3 3.2Ease of UseRequires little training 3 3.3Ease of UseCould be used by adult breadfruit farmer 9 3.4Ease of UseEasy to store 1 3.5Ease of UseEasy to transport 3 CR#CategoryRequirementsRank 4.1SafetyEasy to sterilize 3 4.2Safety Provides barrier to moving parts 3 4.3SafetyResistant to weather 3 4.4Safety Does not contaminate food 9 5.1ProfitHigh capacity 3 5.2Profit Processes breadfruit quickly 3 5.3Profit Provides consistent flour quality 3 5.4Profit Flour can be used for baking 1 5.5Profit Flour can be used for Foufou 9 6.1 Drying Group Specifications for size of shreds (TBD) 9 6.2Drying Group Provides consistency of shred sizes 9 Rank Scale 9Most Important 3 Somewhat Important 1Least Important
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Engineering Requirements ER#SourceDescriptionMetricDirectionTargetMarginal S11.1, 1.2, 2.3Percent of components obtained in Haitian marketsPercentIncrease100%80% S21.3,2.3,4.1,4.4,5.2Time it takes to cleanTimeDecrease10 mins30 mins S31.4Accommodated mounting surface deviationInchesIncrease6in0 in S41.5Amount of water used for cleaningBucket/dayDecrease<12 S51.5Amount of water used for operationCups/flour outputDecrease0 cups1 cup S64.4Materials in contact with food that are food gradePercentIncrease>95%>75% S72.1,1.2Percent of power provided by manual laborPercentIncrease>95%>75% S82.2,2.3Low cost materialsUSDDecrease<100<175 S91.2,1.3,1.5,2.3,4.1Cost to CleanUSDDecrease S103.1,3.2,3.3Simple instructions% of pictoral instructionsIncrease>95%>80% S113.2,3.3Training timeminutesDecrease1520 S123.3,5.2Time operator can run operation without a breakhoursIncrease>1>0.5
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Engineering Requirements Cont. S134.2,4.3Materials that are corrosion resistantPercentIncrease>95%>75% S145.1,5.2Shredder processing ratebreadfruit/hrIncrease2420 S155.1,5.2Flour production ratelbs/hrIncrease53 S161.3,2.2Initial CostUSDDecrease$125$200 S173.5Time to be ready to transporthoursDecrease<0.5<1.5 S183.1, 3.2, 3.3Setup timehoursDecrease<1<3 S193.4,3.5WeightpoundsDecrease<75<150 S205.1,5.2Machine Capacitybreadfruit at a timeIncrease31 S214.2 Protection around sharp objects and moving componentsmax gap size (inches)Decrease0.250.375 S221.3, 1.6Survive Drop Test from table heightheight (ft)Increase>3>1 S231.3, 1.6Shortest Lived part (excluding blade)Analysis (years)Increase31 S242.3,1.3Total cost of blades per yearUSDDecrease<$20<$100
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House of Quality
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House of Quality Continued S1 S7 S12 S24
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Project Plan
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Risks and Concerns ●Finding a reliable breadfruit vendor (Spring and possibly Fall) ●Receiving parts on time to meet project deliverables ●Dryer MSD team missing deadline/requirements needed to proceed ●Finding locally available materials to use for the shredder/grinder mechanisms ●Making a product durable enough for high usage. ●Reliability of product in a harsh environment (rain, dust, etc) ●Risk of injury due to blades/sharp edges on shredder ●Risk of injury due to blades/grinders in the grinder ●Risk of injury from exposed gears or mechanisms ●Risk of injury from hand/finger entrapment in shredder or grinder
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