1. CENTUM CS 3000 R3.04 PROFIBUS Interface Module
December 2, 2003
This presentation document explains the R3.04 new features.

2. R3.04 System Configuration - Overview
Ethernet
V net
GSGW
ooo
Subsystem Gateway
Ethernet
OPC Server
PROFIBUS-DPV1
FFCS
This figure shows R3.04 New Hardware.
FIO modules enhancement
FIO Modules line up PROFIBUS-DPV1 and DeviceNet Interface.
New Controller is FFCS
FFCS is FIO based small size controller.
GSGW (Global Subsystem GateWay)
GSGW is Subsystem Gateway Interface.
DeviceNet
Safety System
FCJ/FCN
Other System
PLC
Discrete I/O
Drive
Photoelectric
device
R3.04 PROFIBU Solution

3. PROFIBUS-DPV1 ALP111(FIO)
New PROFIBUS interface module is ALP111.
This module is one of FIO and support PROFIBUS-DPV1 protocol.
R3.04 PROFIBU Solution

4. PROFIBUS-FMS PROFIBUS-DP PROFIBUS-PA What is PROFIBUS?
PROFIBUS-FMS use between controllers, between controller and HMI
It require event message communication
PROFIBUS-DP
PROFIBUS-DP is core function of PROFIBUS and uses various industry areas.
Hi-speed communication (Max.12Mbbs) and Hi-reliability
PROFIBUS-PA
PROFIBUS-PA extends DP specification for meeting I.S. Process automation.
Use in areas where both power and communication are available over the bus
PA Function Block, transducer,AI,AO,DI,DO
CENTUM CS3000 supports PROFIBUS-DP interface.
CENTUM CS3000 supports PROFIBUS-DP interface.
R3.04 PROFIBU Solution

5. PROFIBUS-DPV1 Interface Module (ALP111)
ALP111 (the new PROFIBUS-DPV1 module) will be released as the FIO family at R3.04
More segments can be connected one FCS
We have a plan to get PNO (PROFIBUS Nutzer Organisation e. V.) official certification of “DP-V1”, as soon as the PNO finishes their preparation
ALP111 has both Class1 and Class2 master function
PNO standard redundancy is available
ACP71 application compatibility
Improved functions based on the experiences of ACP71
Future Enhancements
Remote installation for FIO Remote Node
HARTonDP
PRM
Class 1 means
It is Master Device
All time have to connect on PROFIBUS-DPV1
Mange Slave Devices
Class 2 means
Maintenance Master Device
If require, It should be connect on PROFIBUS-DPV1
All time must not connect
Online Configuration or Parameter setting for Slave device
R3.04 PROFIBU Solution

6. Class 1 means Class 2 means It is Master Device
What is Class1 and Class2
Class 1 means
It is Master Device
All time have to connect on PROFIBUS-DPV1
Mange Slave Devices
Class 2 means
Maintenance Master Device
If require, It should be connect on PROFIBUS-DPV1
All time must not connect
Online Configuration or Parameter setting for Slave device
R3.04 PROFIBU Solution

7. System Configuration of ACP71
HIS/ENG
Sycon
PROFIBUS Configurator
-ACP71 Configuration
-DP Device Configuration
Vnet
AMN52
ACP71
PROFIBUS-DP
This slide shows system Configuration of ACP71
For PROFIBUS-DP devices configuration, it uses Sycon.
Sycon is PROFIBUS Configurator.
PROFIBUS-DP Devices (Remote I/O, PLC ...)
R3.04 PROFIBU Solution

8. ACP71 (PROFIBUS Communication Module) Specification
ACP71 Based System
ACP71 (PROFIBUS Communication Module) Specification
PFCS/SFCS RIO base
PROFIBUS-DP
Up to 4 modules per PFCS/SFCS
Single Configuration
Redundant is Tokuchu (support only STAHL VOS200/I.S1 )
Up to 31 devices per segment
When repeater is used, up to 125 devices per segment (Using 3 repeaters)
Communication data capacity
Input 512 bytes / Output 512 bytes
Quick Review of ACP71, RIO based PROFIBUS interface module.
R3.04 PROFIBU Solution

9. System Configuration of ALP111
HIS/ENG
Sycon
PROFIBUS Configurator
-ALP111 Configuration
-DP Device Configuration
Vnet
KFCS/FFCS
Non-hazardous area
Zone 1 area
ooo
PROFIBUS-DP
DP/PA
PROFIBUS-PA
ALP111 can connect PROFIBUS-DP
Remote Node installation of ALP111 is phase plan.
New !
ALP111
PROFIBUS module
R3.04 PROFIBU Solution

10. System Configuration of ALP111
HIS/ENG
Vnet
KFCS/FFCS
Non-hazardous area
Zone 1 area
ooo
PROFIBUS-DP
ALP111
DP/PA
PROFIBUS-PA
ALP111 can connect PROFIBUS-DP
Remote Node installation of ALP111 is phase plan.
Remote Node installation of ALP111 is phase plan.
(Out of our scope)
R3.04 PROFIBU Solution

11. HIS FCS Data flow Vnet %WW connection The data of slaves FCU functions
%SW
Vnet
Function
Blocks
FCS
%WW connection
ooo
4000 words / FCU
The data of slaves
PROFIBUS-DP
R3.04 PROFIBU Solution

12. ALP111 Specification Summary
Improved from ACP71
Up to 16 modules can be installed in KFCS
In case of redundancy, up to 8 pairs are available.
Up to 8 modules can be installed in FFCS
In case of redundancy, up to 4 pairs are available
Any other modules, such as AI, AO, DI, DO, ALR, and ALF can be installed together in a same node
Can be installed in remote nodes. (Phase plan)
The redundancy is available as standard
PNO official method
Compatibility with ACP71
To use Sycon by Hilscher.
Definition data of the existing ACP71 can be imported.
PROFIBUS diagnosis data can be assigned.
Tokuchu redundancy function for STAHL IS1 is available. (Tokuchu)
ALP111 Specification Summary.
R3.04 PROFIBU Solution

13. Redundancy (Pattern 1/3)
ALP111 modules are in redundant configuration
Module trouble does not affect slaves
PROFIBUS-DP cable is single.
Many models of slave are available
This redundant mechanism is conformed to PNO standard
ooo
PROFIBUS-DP
Diagnosis communication
PROFIBUS-DP network configuration supports 3 type.
One is single network configuration.
It is same as Foundation Fieldbus network configuration.
ALF111 supports same configuration.
R3.04 PROFIBU Solution

14. Redundancy (Pattern 2/3)
ALP111 modules are in redundant configuration
Module trouble does not affect slaves
PROFIBUS-DP cable is also dual
Only VOS200 and IS1 of STAHL are available
This redundant mechanism is dedicated only for VOS200 and IS1
STAHL Proprietary Protocol
Last is module and network redundancy configuration.
This configuration support only VOS200 and IS1 of STHAL.
PROFIBUS-DP
ooo
R3.04 PROFIBU Solution

15. Redundancy (Pattern 3/3)
ALP111 modules are in redundant configuration
Module trouble does not affect slaves
PROFIBUS-DP cable is also dual
More redundant.
No more device is available at this moment, so this is in phase plan
This redundant mechanism is conformed to PNO standard
PNO Standard Protocol
Second is module and network redundancy configuration.
But at this moment, PROFIBUS-DP slave devices don’t support redundancy interface.
PROFIBUS-DP
ooo
R3.04 PROFIBU Solution

16. ALP111 Appendix Detail Information
ALP111 detail information
R3.04 PROFIBU Solution

17. Configuration data flow
Control Drawing
%WW0001
%WW4000
%WW0002
1 word
%WW0001
%WW****
(by Standard builder)
%WW Assignment
Segment Definition
ooo
Address
Device 1
Simocode 2 S7 3
IS1
Detail Configuration data flow of PROFIBUS.
(by Sycon from Hilscher)
R3.04 PROFIBU Solution

18. Improvement of definition (Detail)
One of the points to be improved is the limitation of definition number of %WW
Up to 200 definition is available to one FCS
Problem in case of some of large scale jobs
This 200 definitions are not changed at ALP111
In case of ALP111, much more definition can be done, so enough
Handling the IOP/OOP by a channel
Continuous data assignment
R3.04 PROFIBU Solution

19. Improvement of definition (Detail)
mm[-nn][;[xxESHZR]]
mm : Slot number of module
nn : Index
xx : Channel number
Extension :
E : Extend the byte data (analog) to 16-bit data
S : Reverse the bit order of digital data
H : Output hold when initialized starting ALP111
Z : Output zero when initialized starting of ALP111
R : Continuous data definition
R3.04 PROFIBU Solution

20. IOP/OOP definition
Specify the channel number for “Device&Address” column of %WW,the channel abnormalities are notified to data status of function blocks.
ex. 2;1
(The chl 1 of slot 2)
ALP111
PVI
%WW0001
PROFIBUS-DP PV
IOP
%WW data
Data status
Input data
Data status
Input data
Diagnosis
information
(Ch. related)
(Chl 1 slot 2)
R3.04 PROFIBU Solution

21. Example – Continuous Definition
In case of ACP71
In case of ALP111
Size
Device & Address
%WW0001 1
3;1 16
3;1R
%WW0002 *
%WW0003
3;2
%WW0004
%WW0005
3;3
%WW0006
%WW0007
3;4
%WW0008
%WW0009
3;5
%WW0010
%WW0011
3;6
%WW0012
%WW0013
3;7
%WW0014
%WW0015
3;8
%WW0016
8 definitions
for 8 channels
1 definition
for 8 channels
R3.04 PROFIBU Solution

22. HART on DP support (Phase plan)
HIS
PRM
PRM handles the HART parameters
via PROFIBUS-DP
Vnet
FCS
PROFIBUS-DP
HART/DP link
HART devices
ooo
R3.04 PROFIBU Solution

23. We wish to contribute the success of the customer.
True Partnership
We wish to contribute the success of the customer.
R3.04 PROFIBU Solution