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Published byJulius Patterson Modified over 9 years ago
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Sustainable Growth through Network Optimization Team 6 Dongfang Wu YosukeKomori Meng-iChou TatsukiIbuki
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GSCMI 2013 Case Competition 2 Agenda Root Cause Analysis Improvement Goal Short-term Operation Long-term Operation Summary Presenter: Dongfang Wu
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GSCMI 2013 Case Competition 3 East Coast West Coast South Region Middle West Region Presenter: Dongfang Wu
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GSCMI 2013 Case Competition 4 Root Cause Analysis Performance Evaluation Operation Comparison Between CMSC in West and East. Presenter: Dongfang Wu CMSC in EastCMSC in West (using frequent freight transportation) Annual order value (thousand dollar) 46,05346,418 Annual sales (thousand dollar) 39,62340,609 Average DOH(days)4137.75 Annual shortage ratio ( Transportation emergence) 4.91%10.1% SF:23.9%; LA: 10%; Fill rate94%88% Rate of ordering from internal suppliers86% Using assumed lead time for calculation.
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GSCMI 2013 Case Competition 5 Product Shortage Analysis 18.3% 28% 72% Presenter: Dongfang Wu
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GSCMI 2013 Case Competition 6 Order by Source Analysis Presenter: Dongfang Wu
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GSCMI 2013 Case Competition 7 Improvement Goal For Short-term Operation CMSCs in West maintains the same inventory management level as in East. For Long-term Operation To ensure a sustainable growth. Current situation (using frequent freight transportation) Target Fill rate88%94% ROP (thousand dollar) 114,229242,573 SS (thousand dollar) 83,772149,098 DOH (days) 37.7541 Ending Inventory Level (thousand dollar) 858,154932,035 Presenter: Dongfang Wu Using assumed lead time for calculation.
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GSCMI 2013 Case Competition 8 Short-term Operation Highly modular design Generic product manufacturing in plant Reduce uncertainties Postponement of Differentiation Presenter: Meng-I Chou
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GSCMI 2013 Case Competition 9 Milk Run Presenter: Meng-I Chou
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GSCMI 2013 Case Competition 10 Renting a Warehouse Reduce lead time Increase flexibility of LA and SF Fulfill customers demand Presenter: Meng-I Chou
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GSCMI 2013 Case Competition 11 Long-term Operation Build small warehouses such as DBN Decrease shipping cost Improve daily lead time between CMSCs and warehouses Establish CMSCs near new small warehouses Expand market Improve customers’ response time Presenter: Tatsuki Ibuki
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GSCMI 2013 Case Competition 12 Target Cities for New Warehouse Salt Lake City Chicago New Jersey Presenter: Tatsuki Ibuki
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GSCMI 2013 Case Competition 13 Benefits of New Small Warehouses W34 W87 Salt Lake City Chicago New Jersey Shipping Cost Lead Time Presenter: Tatsuki Ibuki
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GSCMI 2013 Case Competition 14 Benefits of New CMSCs W34 W87 Salt Lake City Minneapolis Kansas City Memphis New Orleans Albuquerque New CMSCs Chicago New Jersey Presenter: Tatsuki Ibuki
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GSCMI 2013 Case Competition 15 Summary Short-term Operation Postponement of Differentiation Milk-run Forecast Improvement Ordering System Revaluation (Kanban) Long-term Operation New Warehouses Location Salt Lake City Chicago New Jersey Lower Shipping Cost Shorter Lead Time New CMSCs Information System Presenter: Yosuke Komori
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GSCMI 2013 Case Competition 16 Thank you!
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