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Published byNicholas Hines Modified over 9 years ago
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Group C Anton Grgas Vlade Grgas Zane Harrisgleason Charles Chheng Baek Kyu Choi Nhat Tam Nguyen
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Gem cutting ◦ A process involving the creation of small planes (facets) onto a rough gemstone Facets are created by setting a height, angle, and index number A single Stone can have anywhere from 12-100+ facets Each facet is cut a minimum of 3 times (Roughing, Pre- polishing, and Polishing) ◦ Time to cut each stone is dependent on size, number of facets, and level of polish desired
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High Barriers to entry into the trade due to machinery costs ◦ Price ranges from $1200-6000+ ◦ Disadvantages of low level machines Low Accuracy Requires frequent adjustments per stone Low life-cycle’s Expensive maintenance Goal of Project ◦ Increase machine capability while reducing costs ◦ Increase machine life-time and reduce cost of maintenance ◦ Make faceting fun and easy to learn VS.
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Performed Research Created Requirements List Developed a function Structure Developed classification scheme Created variant designs Ranked designs Chose variant to design
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Market Research ◦ Looked into potential customer bases Commercial Mass Market Small Quantity Custom Cutting ◦ Analyzed market uses for each type of stone Low end jewelry –mass market stones High end jewelry- Custom cut Stones Gem Cutting Processes ◦ Current and historic methods Commercial cutting strategy Custom cutting strategy Product Research ◦ Looked at all current Machines Capability at each price point
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Graves MK IV $1200 ◦ Plastic/Aluminum Construction ◦ Brushed DC Motor ◦ Non-repeatable Height Setting ◦ +/- 0.1 Degrees Accuracy ◦ No soft-Stop indicators for user Group C Machine $1000 ◦ 1018 Packerized Steel ◦ 1/3HP Single Phase Induction Motor ◦ Repeatable Height Setting +/-0.001in ◦ +/-0.01 Degree Accuracy ◦ Multiple soft-stops to increase user awareness
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Geometry Must be free-standing on a tabletop (12”X18”X5”) Energy 110 Volt AC Electricity Manual Power Material Corrosion Resistant Must be wildly available and easily acquired Above average wear resistance Above average resistance to flexing Safety Prevent operator from inhaling any dust produced from cutting Prevent operator from injuring self on machine
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Production Cost of materials not to exceed $500 Must be able to be quickly fabricated, assembled and calibrated Operation Be simple enough so that anyone 8-80 can easily use the machine regardless of mechanical aptitude Maintenance Very long maintenance intervals Maintenance must be simple enough that an operator with minimal machine tool experience can conduct all required repairs/calibration without outside help. Cost Market Target price from $1000-$1500
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Machine has 4 Components ◦ 1. Lapidary Machine Box, Motor, Lap, Coolant Tank ◦ 2. Support Shaft/Base ◦ 3. Faceting Head Body ◦ 4. Gem Arm Member assignments ◦ 1. Anton ◦ 2. Zane/Charles ◦ 3. Vlade ◦ 4. Tam + Baek
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