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Published byGertrude Clark Modified over 9 years ago
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DMAIC A FIVE STEP METHODOLOGY TO PROBLEM SOLVING 1
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DEFINE 2 DMAIC
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PROJECT CHARTER 3 Project TitleProject Type YB/GB/ BB Business Case Problem Statement Goal Statement In scopeOut Scope
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SIPOC 4 SUPPLIER CUSTOMERPUTPUTPROCESSINPUT
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PROCESS MAP 5 xxxx xxx xxxx
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CTQ TREE 6 xxxx
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DEFINE TOLLGATE 7
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MEASURE 8 DMAIC
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MEASUREMENT PLAN 9 Continuous Data Target USL LSL Discrete Data Unit Defect Number of Opportunities List of Opportunities for defect
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MEASUREMENT PLAN 10 Measure of Performance Data source and location Sample SizeWho will collect data Closure DateData Period
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BASELINE CALCULATION FOR DESCRETE DATA 11
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BASELINE CALCULATION FOR CONTINEOUS DATA 12
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MEASUREMENT SYSTEM ANALYSIS 13
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MEASURE TOLLGATE 14
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ANALYSE 15 DMAIC
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ROOT CAUSE ANALYSIS 16
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HYPOTHESIS TESTING SUMMARY 17 X’s IdentifiedData Normal?Hypothesis test performed P- ValueIs X significant?
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HYPOTHESIS TESTING 18 Continuous Discrete Continuous 1 Sample t 2 Sample t ANOVA Correlation & Regression Chi-Square Log-Regression Y X
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ANALYSE TOLLGATE 19
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IMPROVE 20 DMAIC
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IMPROVEMENT IDEAS 21 S.NIdentified root cause SolutionsPerceived BenefitsCost / Risk 1. 2. 3.
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IMPROVEMENT ACTION PLAN 22 Improvement actions ResponsibilityAction planTimeline
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BASELINE CALCULATION POST IMPROVEMENT FOR DISCRETE DATA 23
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BASELINE CALCULATION POST IMPROVEMENT FOR CONTINUOUS DATA 24
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IMPROVE TOLLGATE 25
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CONTROL 26 DMAIC
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CONTROLLING X S 27 Standard operating procedures changed Visual controls Mistake proofing
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PROCESS CONTROL PLAN 28
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CONTROL CHART 29
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FMEA 30
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CONTROL TOLLGATE 31
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PROJECT CLOSURE 32 PROJECT CLOSURE Project highlights Project CTQUnit of Measurement Before Project After ProjectTarget set Statistically proven improvement ? Yes/ No Benefits – Hard or Soft ; $ / Year Participants Presented by Financial Validation completed ?
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