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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20021 SPIRE & PACS SORPTION COOLERS Lionel Duband, L. Clerc, L. Miquet, L. Guillemet, R. Vallcorba, D. Guillaume, D. Communal, Patrick Dupont/Eric Dubois (BV) SERVICE DES BASSES TEMPERATURES DRFMC / DSM - CEA GRENOBLE INSTRUMENT BASELINE DESIGN REVIEW
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20022 COOLER STATUS - 1 DESIGN : completed (full compatibility with PACS/SPIRE) CQM/STM Manufacturing : completed Mechanical performance : Full numerical modelling done All anomalies dealt with and traced All parts available
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20023 COOLER STATUS - 2 CQM & STM Assembling : 90% done STM unit Cooler heart ready for EB welding Slight delay due to subcontractors
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20024 GROUND SUPPORT EQUIPEMENT (MAIN) TEST CRYOSTAT (2 "small" cryostats available) New large test cryostat delivered Feb. 2002 Instrumentation in progress (wiring, thermometry, etc..) Needed for performance test (> 48 hours autonomy) CLEAN ROOM : Implementation in progress Expected to be available April 2002
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20025 COOLER AIV PLAN Assembling (Techmeta/SNLS/OMG /Thermocompact/SBT) Proof pressure tests (20 MPa) Thermal tests #1 [Health Check ref] One week bake out (80°C) Packing Delivery Thermal tests #2 (health check) Vibration tests (room T) Thermal tests #3 (health check) Performance test (nominal)
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20026 2002 CQM PFM & FS 20022003 Machining Delivery PFM Delivery FS Assembling Qualification PFM Qualification FS SCHEDULE Assembling Vibration Tests Thermal Tests Thermal Vacuum Available for delivery Note : Planning can be impacted by ECR on electrical isolation PreTests + Integration
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20027 PA PLAN - 1 PA requirements implemented - covers all project life - Potential risks & hazards identification done - Cleanliness and contamination control - Material evaluation program in progress (Kevlar) - DML & DPL done - Subcontractors evaluated - Non conformance reporting system implemented - Configuration control system done - Traceability (acceptance data package)
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20028 MAIN PROJECT DOCUMENTATION
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 20029 TO DATE : PROBLEMS & SOLUTIONS Deformation of structure after EB welding Deformation max. : ≈ 400 µm on 150 mm plate Impact on FM : None Structure modified accordingly No delta qualification expected MRBs (internal & subcontractors) Implementation of solution Qualification Anomaly spotted and traced Angle iron added
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 200210 KEVLAR TENSION development of dedicated tool - various solutions being evaluated OPEN ISSUES AND CRITICAL AREAS ELECTRICAL ISOLATION SPIRE ECR issued - Recently agreed by PACS (Feb. 15) Impact :- need to identify/qualify solution - but cooler already built - planning : to be evaluated, but some margin available today
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CEA-Grenoble / DSM / DRFMC / SBT / Lionel DUBAND - Instrument Baseline Design Review - PACS and SPIRE Cooler - Feb. 27/28 200211 CONCLUSION No major problems to date CQM first thermal tests : ≈ April STM available end of March Electrical isolation : to be adressed Kevlar : experiments continue data built up out of SBT "territory" : cryostat straps need attention
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