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Neonatal CPAP Breathing Apparatus Design Andrea Holland Mindy Leelawong Sponsor: Bill Walsh, MD Monday, March 22, 2004
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Project Overview Continuous Positive Airway Pressure (CPAP) breathing apparatus Assists respiration by forcing air at a pressure ranging from 4-8 cmH 2 O Primarily used for infant respiratory distress 1
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Problems Nosepiece pressure causes injuries to the delicate skin of the nasal area
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Problems Mask –Septal erosion –Nasal bridge contusion Prongs –Nasal flaring –Septal erosion –Snubbing 2 http://www.eme-med.co.uk/products/product-29-45420.pdf
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CPAP Administration Complication rate: 20% –St. George’s Hospital, London 2 Duration of use before complication: 2 weeks –Vanderbilt NICU Polin and Shani (2002) 1
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Objectives Analyze the applied force of the device on the nasal area Determine the cause of specific injury Suggest revisions to current device http://www.eme-med.co.uk/products-neo-infant_flow.asp
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Possible Alternatives Intubation –Hyperventilation –Higher incidence of chronic lung disease –Tracheal irritaion/infection –Highly invasive –Decreased weight gain Nasopharyngeal Tube CPAP –Pressure necrosis –High airway resistance –Invasive 1
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Possible Alternatives - continued “Iron Lung” – Negative Pressure –Obstruction of upper airway –Neck sores –Restriction of access to infants 3 Bloxsom Air Lock –Restriction of access to infants –No evidence of efficacy in trials 4 Head Box –Compression of vessels at neck –Neck contusions –Restriction of access to infants –Leaks easily 1 Iron Lung 3 Bloxsom Air Lock 4
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Hypothesis Friction Sizing –Incorrect nosepiece or bonnet size –Limited nosepiece size range Pressure –Position of device in relation to infant’s nose –Weight of device –Tightness of seal http://www.eme-med.co.uk/products-neo-infant_flow.asp
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Testing Modeling Clay –Initial pressure points Molding Gel –Deformation over time BeforeAfter
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Current Work Gathering statistical information on low-birth weight infants on CPAP Long-term analysis using alginate gel Determining better prong design Biomaterial research Meetings with our adviser and professors Finishing IWB and QFD
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Work Completed Researched similar designs Researched problem and possible causes Developed soft gel model representing infant skin Literature search –Young’s modulus of skin (inconsistent, ~3.5) –Possible causes –Frequency (widely disputed)
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Work Completed - continued Tested models to determine location and nature of damage Consulted with professors on skin-like materials Consulted with doctors and nurses in the NICU on specific problems and possible remedies Analyzed clay deformation
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Project Limitations Mathematical representations –Measurements Young’s modulus of model Pressure exerted by device Limited literature on infant skin
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Future Work April 2004 – Formalized list of recommendations and conclusions optimal use future design considerations –New prong/mask design and material –Device weight reduction –Suggested Prototype? –Poster presentation –Finalized Paper
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Acknowledgements Dr. Bill Walsh, MD Shirley Carpenter http://www.vanderbiltchildrens.com/interior.php?mid=208http://frontweb.vuse.vanderbilt.edu/vuse_web/directory/facultybio.asp?FacultyID=49 Dr. Paul King
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Questions?
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References 1.Polin, R.A, R. Sahni. Newer experience with CPAP. Semin Neonatol. 2002 Oct;7(5):379-89. 2.Robertson NJ, McCarthy LS, Hamilton PA, Moss AL. Nasal deformities resulting from flow driver continuous positive airway pressure. Arch Dis Child Fetal Neonatal Ed. 1996 Nov;75(3):F209-12. 3.Corrado A, Gorini M, Villella G, De Paola E. Negative pressure ventilation in the treatment of acute respiratory failure: an old noninvasive technique reconsidered. Eur Respir J. 1996 Jul;9(7):1531-44. 4.Kendig JW, Maples PG, Maisels MJ. The Bloxsom air lock: a historical perspective. Pediatrics. 2001 Dec;108(6):E116.
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