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Copyright march, 2007 all rights reserved Victor Dvornikov Concurrent operations over the world Temporary.

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Presentation on theme: "Copyright march, 2007 all rights reserved Victor Dvornikov Concurrent operations over the world Temporary."— Presentation transcript:

1 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Concurrent operations over the world Temporary multilingual working teams Different corporate standards Variance of project conditions: How to survive in new realities? 1 2 3 engineering detailed design procurement construction maintenance Project stages:

2 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Given RO business, what are you selling: unique process and technology cheaper engineering and management? OR

3 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Revenues Savings: Data Management Data management facets Procurement and OrderingWorkflow managementProblem trackingDocument management ERP Engineering data managementAsset management

4 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net What does ERP really cost? According to Meta Group TCO (Total Cost of Ownership, 2 years ) of ERP is from 400,000$ to 300 million$. “The ABCs of ERP” by Christopher Koch For small-to-big-company range ERP – Enterprise Resource Planning

5 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Data management is not effective without roadmap and common language – P&ID

6 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Commercial P&ID graphics-driven programs Companies  Bentley AutoPLANT P&ID  CEA Technology Plant-4D  COADE CADWorx P&ID  AEC Design Group CADPIPE P&ID  VANTAGE Plant Engineering (VPE) Initial cost, US$2000 … 5000 US$ + AUTOCAD cost Involved personnel  Administrator (technician)  Process engineer  Mechanical engineer Valid for stages DatabaseFiles or MS ACCESS

7 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Companies  Intergraph SmartPlant P&ID Initial cost, US$>50.000 US$ Involved personnel  Administrator (engineer)  Process engineer  Mechanical engineer  Electrical engineer  Project manager  Project engineer  Procurement personnel Valid for stages DatabaseDB2, Sybase ASE, Oracle or SQL Server Commercial P&ID data-driven programs

8 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Programs drawbacks 1.Require deep customization 2.TCO from 100.000 to 500.000 US$ 3.Annual maintenance from 5.000 to 30.000 US$ 4.Don’t run on the internet 5.Don’t process legacy P&IDs 6.Lack engineering data validation 7.Increase graphics volume by 15…30% My recommendation

9 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net What is PIMAN? It is a data-driven, expert system for all phases of the P&ID life cycle Users (internet, read permission) Designers (read/write permission) Database engineering detailed designprocurementconstructionmaintenance

10 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Piman J2EE standard architecture Web serverApplication server RDBMS Users httptcp/ip Orion Apache Sun Jetty Blazix Gefion Orion OC4J RunJ JBoss Derby (IBM) DB2 OracleX Access SQL Server MySQL PostgreSQL Sybase ASE RDBMS – relational database management system commercial products free of charge

11 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Designer interface Project dataDrawing data Equipment & control

12 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Designer interface To jump to P&ID pick point on layout Logo is autogenerated by Piman

13 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net User interface

14 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net User interface

15 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net User interface

16 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net What guarantees PIMAN success? PIMANCommercial programs Sets up P&ID activities automation standards What is automation? A framework for engineering information management (EIM) What is EIM? Graphical frameworks Customized for water treatment plants engineering Not customized Rich libraries of engineering information No libraries Internet-centeredStand-alone application

17 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net PIMAN boosts productivity by 1000% because it solves bottleneck problems of the plant engineering: 1.P&ID tag management 2.Information validation 3.Information hierarchy, search and retrieval

18 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net What ERP data does PIMAN manage? Project-wideDocumentsProcess info Design conditions Project state Users Statistics Reports Specifications P&IDs Drawings Equipment Piping Instrumentation Spare parts Control info Problem tracking WorkflowOrders Assignees Deadlines Statuses Results Check lists Time schedules IPP Preventive maintenance Companies Contact persons Order packs Prices Delivery schedules OEM

19 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net PIMAN specialized catalogs 1.Engineering calculators 2.Pump performance curves 3.Hydraulic schemes and reports

20 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net PIMAN expands the process engineer circle of responsibilities Process design Mechanical design Electrical design Procurement Control design Project Management

21 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Piman changes the way of doing business Current practice: Concurrent activities Piman: Sequential activities P&ID development Item sizing Procurement finalizing FRS Procurement P&ID development Item sizing finalizing FRS Source of multiple revisions and mistakes Workflow is controlled by Piman

22 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Piman changes the way of doing business Document bundle Instead of a single specification Corporate standards Engineering reports Warranty policies Quality assurance IPP Preventive maintenance Stored by PIMAN Equipment datasheets with catalog numbers and manufacture codes Auto-generated & processed by PIMAN WORD EXCEL Example: specifications

23 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Where do your savings come from? 1.Data search & retrieval 2.Reporting and checklists 3.Instant project “picture” and timely decisions 4.Meaningful time schedules 5.Routine engineering calculations 6.Engineering libraries and standards lookup Short-term savingsPhase engineering detailed designprocurementconstructionmaintenance 1.Better and cheaper-to-prepare commercial proposals 2.Statistics-based decisions & predictions (no crystal-ball gazing) 3.The only way to build corporate engineering standards system 4.The “knowledge pool” for professional growth 5.More time may be allocated to R&D Long-term savingsPhase

24 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net How much does it cost to find a document? 1I am the author1…2 min 2I am the user2…5 min 3I am not in the office15 min…2 hours 4Daily retrievals50…200 5Annual time losses5min*50*265 days = 1100 man-hours 6Wasted money22,000 US$ Piman : 4-8 sec / retrieval

25 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Potential savings example (Mid-size RO project, 4500 items, duration 3 years, man-hours) 1To find document or P&ID item3500 2To maintain P&I drawings and lists6000 3To maintain specs and item catalog entries 6000 4To maintain control data1500 5Procurement and ordering500 Total 17500 man-hours

26 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net Profit from PIMAN anyway? Revenues PIMAN is “@VIEW” for the company clients Services for sale: Warehouse & Plant preventive maintenance Annual fee - 3…5 thou US$ + Feedback from site

27 Copyright march, 2007 all rights reserved Victor Dvornikov dvor@bezeqint.net 972-3-9521843dvor@bezeqint.net For more details you may read my paper “Ultimate solution for water treatment plants engineering and life-cycle O&M data management” With Piman your imagination is the limit, but… it grows by exercise! Thank you!

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