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System Safety: A systematic processes

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Presentation on theme: "System Safety: A systematic processes"— Presentation transcript:

1 System Safety: A systematic processes

2 Making Risk Control Decisions
1. Identify the Hazards 2. Assess the Risks 3. Analyze Risk Control Measures 4. Make Control Decisions 5. Implement Risk Controls 6. Supervise and Review

3 Risk Control Measurement Analysis
Identify control options Determine control effects Prioritize risk control measures

4 Making Risk Control Decisions
Select Risk Control options Make Decision at appropriate level

5 The Risk Control Macro Option List
Reject Avoid Delay Transfer Spread Compensate Reduce

6 Macro Options REJECT AVOID DELAY TRANSFER
Risk outweighs benefit AVOID Go around the risk, do it in a different way DELAY Maybe the problem will be resolved by time If delay is an acceptable option consider if operation is needed at all TRANSFER Better qualified system, i.e.,“Pro’s From Dover”

7 Macro Options (cont) SPREAD COMPENSATE REDUCE
Modular or separate Hazardous Operations COMPENSATE Design parallel and redundant systems REDUCE Design for minimum risk Incorporate Safety Devices Provide Warning Devices Develop SOPs & Train

8 Providing Management Risk Control Options
Program Manager looking for optimum combinations Mission supportive Some Risk Controls are incompatible Evaluate full cost versus full benefit Be prepared for numbers game Some Controls reinforce one another Win-Win option Redundancy = Robustness Is it needed? Can you afford it? i.e., $$$, #’s, real estate

9 Decision Making Considerations
Make decisions at the right time Don’t rush – Make them as late as possible without negative impact on timeline Make decisions at the right level It should be established who makes the tough calls Use RAC or TREC to quantify who, what, when Provide Mission supportive options Use the Macro Option list as a starting point Be prepared to offer sound advice

10 What Level is “The Right Level”
Don’t just pass the buck up to the next level You should help address the operational realities Decision should be made at the level that has the best understanding of the risks, opportunity and authority to commit resources Be prepared to address dynamic environments such as flight What is your span of control

11 Preliminary Hazard Analysis in system life cycle
System Concept System Definition System Development PHA System Production System Operation

12 SSHA in the system life cycle
System Concept System Definition System Development SSHA System Production System Operation

13 System Safety Organization

14 Determine Risk Control Effects
How will this effect probability? How will this effect severity? How will this impact other sub-systems? Some controls support other sub-systems Some controls may hinder other sub-systems What are the costs vs. benefits? Direct Costs Indirect Costs

15 Elements of a Sound Decision Making System
Accurate information delivered to the various levels of decision maker(s) Concise and understandable Paper Trail Progressive line of accountability to the top Standardized process -- Like decisions made consistently at Like levels Process allows timely decision, capable of responding to fast-pace and dynamic operations

16 THE “ENHANCED” RISK ASSESSMENT MATRIX
- Numeric Code is used to prioritize hazards and determine their acceptability using a quantitative methodology Probability Frequent Likely Occasional Seldom Unlikely A B C D E S E V R I T Y I 1 2 6 8 12 3 4 7 11 15 5 9 10 14 16 13 17 18 19 20 Catastrophic II Critical III Moderate Negligible IV Risk Levels 6-7 7

17 Decision Making Guideline
RISK LEVEL Extremely High High Medium Low DECISION LEVEL Senior Executive Managing Director Program Manager Any person in a leadership position

18 When you have finished your analysis and prepare to make your decision, ask yourself the following questions; If I accept this risk do the total benefits outweigh the total costs…or… Do the total costs outweigh the total benefits

19 When you have finished your analysis and prepare to make your decision, ask yourself the following questions: “If I accept this risk do the total benefits outweigh the total costs…or…do the costs outweigh the total benefit?”

20 Cost of Mishap vs. Risk Management
Mishap Costs Risk Reduction Effort

21 Cost of Hazard Mitigation
Mishap Costs Cost of countermeasures Risk Reduction Effort

22 “Balanced” Risk Management
Mishap Costs Cost of countermeasures Risk Reduction Effort

23 Implementing Risk Controls
1. Identify the Hazards 2. Assess the Risks 3. Analyze Risk Control Measures 4. Make Control Decisions 6. Supervise and Review 5. Implement Risk Controls

24 Reason Model Layers of Risk Control Detect and Eliminate Hazard
Occurrence Hazard Latent Conditions Unsafe Acts Defences can be Breached Detect and Eliminate

25 Risk Control ROT’s Use the System Safety Precedence order
Choose the most mission supportive combinations Use Integrated Product Teams Look for synergistic enhancements Man – Machine – Medium – Mission - Management

26 System Safety Precedence A systematic approach to Hazard ID – Risk Assess and Control
Design to minimize hazards Robust & Redundant systems, assemblies, components, etc Install physical barriers Isolate known threatening conditions or environments Use Warning devices Alerts to prevent or reduce unwanted event Develop Procedures and Training Most commonly used & abused hazard control High quality energy sources Low MTBF hardware Failures that do occur are not catastrophic No single point critical items allowed Physically isolate harmful environments or conditions Passive barriers tend to be more effective than active ones Airbag versus seatbelt example Warning devices are not positive protection Alert may be incremental, i.e., time to prevent damage versus time to escape disaster Lowest level of control relies on training and SOPs Quickest and cheapest to implement Least effective Most commonly used control

27 Hazard Reduction Precedence
Design to eliminate hazard Design to reduce hazard no Eliminated? Provide Safety Devices Reduced? yes no Provide Warning Devices yes Provided? Provide hazard risk assessment package for management Conclude hazard analysis no Provide special procedures, or training yes Provided? no yes Provided? Accept hazard or dispose of the System no yes

28 Implementing Risk Controls
Clear Implementation Plan Establish Accountability Provide Support

29 Risk Controls MUST be an Integrated Effort
Risk controls should be integrated within plans, processes, and operations which they support Risk controls should compete for resources e.g. (time/money/people) relative to their significance to the mission Risk controls should be compatible with the “system” (System safety management & engineering)

30 Why Integration? Bottom Line: Reduces $$$$ and work effort
Compels a “balance” of mission needs Force Multiplies the knowledge of designers, experience of manufacturers and operators Standardizes references (common language) Reduces unforeseen needs Eliminates redundancy Strengthens accountability throughout the organizational chart Bottom Line: Reduces $$$$ and work effort

31 Clarify Implementation
Fully involve operational personnel Provide specific task-oriented guidance Test your intervening strategies (Verify & Validate) Coordinate – Coordinate – Coordinate Use SSWG’s to proliferate throughout the orgainzation

32 How Implementation Breaks Down
Operators dislike it Management dislikes it Wrong control selected for right reason Too costly (cost vs. benefit) Out weighed by other priorities (mission need) It is misunderstood (poorly defined problem statement) Can’t establish a need (Poor performance metrics) “Can’t prove the accident about to happen”

33 “Buy-In Continuum USER OWNERSHIP STRONGEST CO-OWNERSHIP TEAM MEMBER
INPUT COORDINATION COMMENT AND FEEDBACK BLIND ALLIGENCE WEAKEST

34 Top Down Commitment The Bosses commitment is second to no safety program Signed policies and directives by CEO Genuine management support Sustained and consistent behavior throughout org chart Resources match verbal commitment Accountability reflected in performance reports Follow up and review (self assessments)

35 Leadership Use the power of command and the influence of organizational leaders Use motivation models Create positive incentives Insure vertical accountability throughout the organization

36 THE WELL SUPPORTED RISK CONTROL
A POLICY PILLAR A TRAINING PACKAGE A MEASUREMENT PACKAGE A MOTIVATIONAL PACKAGE COMMAND SUPPORT PACKAGE TOOL KIT PACKAGE JOB AIDS 10 9-10

37 SUPERVISE AND REVIEW 6. Supervise and Review 1. Identify the Hazards
2. Assess the Risks 3. Analyze Risk Control Measures 4. Make Control Decisions 5. Implement Risk Controls 6. Supervise and Review 10-12 9

38 Supervise and Review Supervise Review Feedback 3-49

39 Supervision Nothing new here…just like any supervisory process
Insure controls are effective and in place Monitor progress through schedules Correct ineffective control measures

40 Quality Management Tools
Performance metrics are a challenge Can’t prove the accident that didn’t happen Find Q & Q methods to measure control effectiveness e.g. (Resources expended) Data Information Knowledge Trend and Analyze Pareto Charts Bell Curve

41 Use Quantitative Analysis (Rates and Numbers) when:
You have statistically significant data base You need to “Drill Down” to find root causes You seek to proactively prove future risk based on historical data

42 Support trends and analyses with scientific understandings of accident root causal factors
Critical behaviors & attitudes (Man) Critical conditions (Medium) Critical mechanics (Machine) Critical oversight (Management) Critical tasking (Mission)

43 Developing Meaningful Performance Metrics
Locate or collect supportive data Be careful what you ask for Select critical indicators Establish practical performance measures Keep them simple Trend and Analyze Use what you collect

44 Performance Feedback Are costs within budget
Are cost vs. benefit trends favorable Are benefits exceeding costs Are indirect and direct costs included in the assessments

45 Factors for Consideration
Lessons learned input to databases Avoid repeating history and expensive lessons “re-learned” Cross-tell between units, departments and divisions (potentially all interested parties) Feedback throughout the organization (CEO to new hire)

46 Questions? 6. Supervise and Review 1. Identify the Hazards 2. Assess
the Risks 3. Analyze Risk Control Measures 4. Make Control Decisions 5. Implement Risk Controls 6. Supervise and Review 10-12 9


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