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1 Tupai | Águeda | Portugal | 2013 2-2013
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2 Presentation – main figures Established in 1976 Located in Águeda – Portugal Covered area of 20.000 m 2 220 workers Annual turnover of 13 M€ Awards ISO 9001:2008 (since 1997) Environmental licensing (since 2004) Industrial licensing (since 2004) ISO 14001:2004 (since 2011) ISO/TS 16949 in process for 2014 Certifications
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3 Products – Tupai Brand – Passage handles Door passage handles Aluminium door passage handles WC button set Window handle
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4 Products - Tupai Brand – Hinges Balance hinge Spring hinge Swing hinge Invisible hinge Pivot hinge
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5 Products – Tupai Brand - Locks Locks for outside doors Locks for inside doors Security lock with 3 points European cylinder
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6 Products - Finishings
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7 Products - Automotive Industry Car key components - Zinc die cast, polishing, chrome plating Bushing steering column – Zinc die cast - OPEL Ignition switch housing - Zinc die cast, polishing, mate chrome plating - FORD Housing door lock – Zinc die cast and zinc plating - OPEL Steering lock housing – Zinc die cast - OPEL Key head – Zinc die cast, chrome plated – AUDI Elbow – Zinc die cast, nickel plated – BENTLEY, VW
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8 Products - Luxury Leather Goods Accessories plate – Stamping, polishing belt buckle – Brass forging, polishing Hermès stirrup - Brass forging, machining, polishing, nickel plating Swarovski medal – Brass forging, vibratory polishing Hermès lock housing – Brass forging belt buckle – Brass forging bag ring – Zinc die cast, vibratory polishing, nickel plating
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9 Products - Electrical Appliances and Heating Water pipes – sand casting, machining, nickel plating Water bushing – Forged brass and machining Cover & body Water Automatic housing – Forged brass, machining Water by-pass – Forged brass, machining, assembly Microwaves rotating ring – Zinc die cast, nickel plating
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10 Products - Lightning Switch and socket plates – Forged brass, polishing, several plating finishes Switch inner ring – Zinc plating
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11 Products - Faucets & Bath Kitchen Faucet elbow – Brass forging, machining, polishing, chrome plating Holder – Brass forging, machining Bath Accessories – Zinc die casting, brass, polishing, chrome plating, assembly Faucet Levers – Zinc die casting, polishing, chrome plating Irrigation sprinkler – Brass die casting
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12 Main OEM Customers
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13 Integrated Solutions Product Development Solid forming DeburringMachining PolishingFinishingAssembly Forging Die-casting Stamping Shot blasting Vibration Lathes Machining centres Robots Multi-stations Hand polishing Vibration Zinc plating Chrome plating Multi-Finishing plating Cataphoretic painting Tampography Laser marking Assembly Packing Full in-house process integration, from the raw material to the finished parts Design Prototyping Tooling
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14 Technology - Product Development Research & Development News products Prototypes Cost estimations Project TUPAI product line design Support to the development of technical parts Moulds and tools design Software CAD: CADMAX, SOLIDWORKS, CREO Software CAM: SURFCAM, MASTERCAM
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15 Technology - Solid Forming Forging 8 Presses with automatic and manual feeding up to 500 Ton. Stamping Presses up to 130 Ton. Automatic and manual feeding.
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16 Technology - Solid Forming Lower injection pressure Less metal porosity Brass Die-casting Injection capacity of 220 Ton. Moulds with vacuum technology Zinc Die-casting Injection capacity from 30 Ton. up to 200 Ton.
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17 Technology - Deburring Vibratory Finishing Polyester, ceramic and vegetal media Shot Blasting Steel blasting Sand blasting
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18 Technology - Machining CNC Machining Centres CNC lathes Special and multi-station machining tools Mazak
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19 Technology - Linishing and Polishing Robotized buffing and polishing cells Manual and semi automatic polishing tools Specific multi-stations machines for polishing Manual polishing Burnishing vibration
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20 Technology - Zinc Plating and Chrome Plating Zinc Plating Line Zinc + trivalent passivation Cr3 Blue or yellow > 48 hours salt spray test + Trivalent sealing > 144 hours salt spray test Chrome Plating Line Chrome and nickel plating finishes over metallic parts
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21 Technology - Multi – Finish Plating and Cataphoretic Painting Multi-Finish Plating Line Metallic plating finishes: Copper Nickel, Bronze Brass Oxidations Black nickel Mate chrome 140 different finishes New finishes: Anti-bacterial Anti-allergic Titan Nickel pearl
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22 Technology - Assembling Assembly section Specific assembling tools Riveting and fixation devices Laser marking Tampography Packaging equipment
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23 Technology - Inspections and Tests Metrology Dimensional control equipments Equipment's for resistance trials and life time test Specific control gauges 3D-CMM - Three-dimensional control
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24 Technology - Inspections and Tests Chemical Laboratory Plating thickness control Lacquering thickness control Plating baths analysis and control pH and temperature measurements
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25 Photos from ATZ factory
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26 ATZ factory – TUPAI Group
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27 TUPAI factory
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33 Contacts TUPAI Apartado 3099 Raso de Paredes 3754-901 Águeda PORTUGAL Phone+351. 234 612 600 Fax +351. 234 625 125 www.tupai.pt
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