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Published byNickolas Davidson Modified over 9 years ago
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FlexLink – your dairy production logistics expert New levels for dairy production logistics
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Between fillers and palletizers THROUGHPUT!
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Hygienic conveyor solutions
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We offer you Line efficiency High throughput Flexibility Compact footprint Shorter cleaning cycles Improved hygiene Improved product hygiene Improved installation hygiene Simplified cleaning Cost savings, water -50%, detergents -80% Increased line efficiency! Much money!
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Hygienic conveyor solutions Line concepts Classic Matrix Dynamic matrix Optional: Hygienic zones Temperature zones Plano carton handling Concepts – needs!
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Dynamic matrix From any filler to any packer Dynamic routing Dynamic balancing of the production flow High flexibility and line utilization
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Matrix lines Any filler to any packer, one at a time Manual changeover Capacity: Multiples of filler (normally 7000 b.p.h. each) Drastic increase of flexibility and machine utilization
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Classic lines - flexible Each filler can supply several packers Manual or automatic control of diverters/flow control 2 or 3 dimensional layouts Capacity and flexibility can be added step by step
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Classic lines Dedicated; one filler to one packer Buffering on the conveyor or separate buffers Traditionally 2D layouts – we can make them 3D compact Sensitive for disturbances Re-setting an issue
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Plano carton layout Separated levels of carton handling Automatic handling of plano cardboard
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Zones Hygienic and/or temperature zones
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Software and controls Distributed line control Dynamic buffering High conveyor speed Easy line balancing Good product stability through smooth running (ramp up / ramp down) Now queue-pressure No brakes Enables ‘no lubrication’ Simpler line design – less cabling Improved service life – drive unit & chain Simplified maintenance
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Dynamic buffering
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Hygienic conveyor solutions Functions Rinsers ► Diverters ► Mergers ► Elevation ► −Wedge −Elevator −Incline Buffers ► −Fifo −Alpine −Empty bottles Speed control ► Product re-orientation / star wheels ► Automatic guiding system ► Palletizing ► Vision identification ► A strong and complete offer!
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Rinsers In-line washing and emptying of bottles Integrated buffer
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Dynamic diverter 1 2/3 Single products or trains Patented Dynamic Flow Concept Safe product handling Capacity < 20.000 b.p.h. Conv. Speed < 40 m/min Standardized controls Option: Vision product identification Stand alone unit Proven – efficient!
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Train diverter Divert 1 to 2 Diverts products in trains Pneumatic controlled 7.000 b.p.h. Gable top, 0,5 and 1 l. Simple!
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Matrix gate 1 2/3/4... Manual Square products Capacity: < 7.000 b.p.h. Conv. speed: < 25 m/min. Stand alone unit
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Dynamic merger 3/2 1 Single products or trains No backlog req. Safe product handling Round and square products Capacity < 14.000 b.p.h. Conveyor speed < 30 m/min Belt product control Standardized controls Stand alone unit Dynamic Flow Concept!
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Elevation In-line elevation/loweration – wedge conveyors No speed losses!
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Elevation Pater Noster elevators Space efficient!
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Elevation Alpines In-line elevation Combined buffering
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Buffering Horizontal MultiLane FIFO buffer Acting as conveyor - by pass - in normal mode Sorting possibility Buffering capacity; 14.000pcs /h Square, rectangular and round products Dimensions 250 pcs; LxBxH, 4x1,4x1,2 m 2.000 pcs; LxBxH, 11x2,6x1,2 m Efficient!
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Buffering Alpines Compact buffering Combined elevation
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Speed control Product separation Release / brake Controlled speed Product control!
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Star wheels / turning device Unique! Patents pending! High capacity < 14.000 b.p.h. / 30 m/min Safe handling - no falling packages Square packages No gaps needed Driven turning device Stand alone unit
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Vision identification Identification of individual products Speeds < 14.000 b.p.h. (30m/min) Accuracy Identifies pattern & colour For divert & merge Quality control
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Automatic guiding system Automatic re-setting for different product sizes Fast - accurate Allows buffering Layout freedom Line efficiency! This application 1 & 2 lit 4500 b.p.h. 2-3 re-settings per day
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Palletizing Flexible – efficient!
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Conveyor platforms Hygienic conveyor Wash down conveyor Options Anti bacterial
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Hygienic conveyor XMY Clean design ► Stainless (304 / 2333) High capacity ► No lubrication ► C.I.P. option ► Beam washer ► Personal safety ► Clean, rigid and efficient!
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Clean design All steel Smooth surfaces Open for cleaning Self drainage Drive & idler units with cleaning slots Self draining bends with cleaning slots Covered return chain Minimum of recesses at beam joints EHEDG compliant XMY – clean!
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High capacity System speed < 26.000 bph (ref. Recart) Conveyor speed < 100 m/min. Efficient controls for smooth handling at high speeds Good product stability Rigid design B.P.H!
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Personal safety New finger protection design Protected wheel bends
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No lubrication Smooth chain surface Clean chain surface – regular cleaning Efficient control of conveyor sections minimize accumulation and queue pressure Money ! Hygiene ! Safety !
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Integrated C.I.P. Short cleaning cycle Automatic (PLC controlled) Reduced water and detergent consumption Reduced manpower for cleaning Increased production time Consistent cleaning results Beam designed for C.I.P.
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C.I.P savings Reduced water consumption: note; 45-55º C fresh water Reduced detergent consumption - 50%- 80% Money ! Hygiene ! Safety !
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C.I.P; line efficiency Shortened washing time Automatic washing; done unmanned Increased production time Increased uptime; 3,5% = one (1) additional h / week
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Wash down Versatile Washable High capacity –same as Hygienic ► Easy to adapt to machinery ► and equipment Chain washers option ► Cost efficient 65, 85 and 105 mm width Hygienic guide rail Versatile!
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Chain washer Bolt on unit Simple - efficient Water and detergent cycles – as with C.I.P. System Hygienic and Wash Down series Easy cleaning!
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Easy to attach To machines To equipment Layout freedom Easiness of change
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Non-toxic hygienic option Non-toxic composite components that prevent bacterial growth
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Summary - Increased efficiency High machine up-time High flexibility for product variants and shifting volumes Higher capacity per m² High yield – stabile package handling Machine and equipment hygiene Reduced consumption; warm water, detergents and lubrication Prepared for the next step?
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Thank you for your attention!
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