1. ADVANCED DESIGN APLICATIONS UNIT 4: MANUFACTURING © 2015 International Technology and Engineering Educators Association, Learning Cycle Two – As Good As It Gets

2. The BIG Idea  Big Idea: In this learning cycle, students explore factors that affect the quality control in manufacturing processes. Knowledge of how manufacturing is shaped by these external factors will be essential for student success in the Manufacturing Unit Learning Cycles, Preliminary and Primary Challenges of the Advanced Design Applications course. © 2015 International Technology and Engineering Educators Association,

3. Objectives  After completing this learning cycle you will be able to:  Identify how people, materials, tools, and training affect product quality.  Explain how quality control is affected by input and output factors when applied to a manufacturing process. © 2015 International Technology and Engineering Educators Association,

4. Factors Affecting Quality Control Cost of developing idea Cost to produce Quality of finished product Packaging and shipping costs © 2015 International Technology and Engineering Educators Association, www.clipartbest.com

5. Inputs and Outputs Input Factors  Money  People  Materials  Tools  Training © 2015 International Technology and Engineering Educators Association, Output Factors Quality vs. Cost

6. Designing for Quality © 2015 International Technology and Engineering Educators Association, Metallic Ceramic Polymeric Combined to create composites Casting and Molding Separating Forming Fabricating Conditioning Finishing http://www.clker.com/clipart-25741.html http://school.discoveryeducation.com/clip art/clip/claybag.html http://www.gograph.com/stock- illustration/raw-materials.html

7. Designing for Quality  Material and Processing affect quality  Quality considered from beginning  Consider effects of materials and processes decisions  Trade off decisions made © 2015 International Technology and Engineering Educators Association,

8. Tennis Racket Heads http://www.sportsclipart.com/sports_clipart/cl ip_art_illustration_of_a_tennis_racket_and_te nnis_ball_0071-0901-2000-5519.html Material used greatly impacts quality Wooden frame Smaller heads Warps easily Graphite/Titanium Stronger frame Longer life

9. Production Quality Control  Systematic way to check specifications of product  Primary goal to ensure quality of finished product  Gauges most often used Product size Production volume Gauging conditions © 2015 International Technology and Engineering Educators Association,