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Are Lean Production and Global Sourcing Compatible? Just-in-time Shipping times Freight costs Inventory levels 30 days of inventory for shipping by sea.

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Presentation on theme: "Are Lean Production and Global Sourcing Compatible? Just-in-time Shipping times Freight costs Inventory levels 30 days of inventory for shipping by sea."— Presentation transcript:

1 Are Lean Production and Global Sourcing Compatible? Just-in-time Shipping times Freight costs Inventory levels 30 days of inventory for shipping by sea Time and forecast accuracy Design-for-Manufacturing proximity helps Need frequent and quick replies

2 Delivery Times for Each CCT Plant and Market (in days) To Markets U.S.EuropePacific (Japan) From Plants Air Sea/ Land Air Sea/ Land Air Sea/ Land California --7414316 Ireland 41435NA Singapore 425435418

3 Freight Cost and Product Type (Percentage of Cost of Goods Sold) Low-End Product High-End Product Peripheral (Monitor) Air Freight5.4%4.0%20.9% Sea Freight1.2%1.0%1.0

4 Inventory/Sales Ratio and Pipeline Time Short PipelineLong Pipeline Mean pipeline time (in days) 23.2540.6 Mean Inventory/ Sales Ratio 0.671.87 Inventory cost as % CGS 1.27%3.54%

5 Distance and Monthly Sales Forecast Errors Local MarketRemote Market Mean 30 day forecast error 12%22% Mean 90 day forecast error 3845

6 Solutions Frequent visits to suppliers Build in domestic plant first, then outsource Teleconferences Incorporate DFM rules into CAD DFM and TQM are more feasible than JIT and low inventory


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